• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.12
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• pp.1233-1240
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• 2004

Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the nitration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.1
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• pp.95-102
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• 2007

The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis and prognosis are of increasing importance. This study introduces a technique to detect and identify faults in induction motors. Stator currents were measured and stored by time domain. The time domain is not suitable for representing current signals, so wavelet transform is used to convert the signals onto frequency domain. The raw signals can not show the significant feature, therefore difference values between the signal of the health conditions and that of the fault conditions are applied. The difference values were transformed by wavelet transform and the features are extracted from the transformed signals. The dynamic time warping method was used to identify the fault type. This study describes the results of detecting fault using wavelet analysis.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.442-445
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• 1997

A challenging activity in the manufacturing industry is to perform in real time the continuous monitoring of the process state, the situation assessment and identification of the problem on line and diagnosis of the cause and importance of the problem if he process does not work properly. This paper describes LAT(Ladder Analysis Tool) system for fault tree generation to improving the fault diagnosis of CNC machine tools. The system consists of 4 steps which can automatically ladder analysis from ladder diagram to two diagnosis function models. The two diagnostic models based on he ladder diagram is switching function model and step switching function model. This system tries to overcome diagnosis deficiencies present machine tool.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.11
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• pp.1864-1872
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• 2003

Hidden Markov Model(HMM) has been widely used in speech recognition, however, its use in machine condition monitoring has been very limited despite its good potential. In this paper, HMM is used to recognize rotor fault pattern. First, we set up rotor kit under unbalance and oil whirl conditions. Time signals of two failure conditions were sampled and translated to auto power spectrums. Using filter bank, feature vectors were calculated from these auto power spectrums. Next, continuous HMM and discrete HMM were trained with scaled forward/backward variables and diagonal covariance matrix. Finally, each HMM was applied to all sampled data to prove fault recognition ability. It was found that HMM has good recognition ability despite of small number of training data set in rotor fault pattern recognition.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.11a
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• pp.537-543
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• 2003

Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

• Journal of the Korean Society of Safety
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• v.27 no.3
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• pp.20-27
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• 2012

Mechanical seals are one of main components of high speed centrifugal pumps. So, it is very important to detect the faults (scratch, notch, indentation, wear) of mechanical seals since the damage of seal can cause a critical failures or accidents of machinery system. In the past, many researchers mainly performed to detect the seal fault using the time signals measured from sensors. Recently, studies are focused on the development of on-line real time monitoring system. But study on the feature parameters used for fault detection of mechanical seals has a little been performed. In this paper, we showed feature parameters extracted from accelerated and acoustic signals by using the discrete wavelet transform (DWT), alpha coefficient, statistical parameters. And also verified the possibility for fault detection of mechanical seal.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.58 no.2
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• pp.356-362
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• 2009

The ELectromagnetic Core Imperfection Detector (EL-CID) test was performed on a small generator in the laboratory and a gas turbine generator in the field to assess the fault condition of generator stator core. Artificial defects with six different sizes were introduced in the small generator. The scan results on six defects show a very large increase in the magnitude of fault current compared to that obtained with a healthy core. After the stator core heats up, a thermal imaging camera was used to detect hot spot on the inner surface of the core for comparison. Several faults were found during inspection of the gas turbine generator with the EL-CID. It has been shown that the existence of a fault can be determined by monitoring the magnitude of fault current.

• Proceedings of the KIEE Conference
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• 1995.07b
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• pp.689-691
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• 1995

In this paper, a fault detection and isolation unit(FDIU) for a centrifugal pump system driven by DC-motor is proposed. The proposed scheme can be classified into the dedicated observer scheme(DOS). A fuzzy logic based inference engine is adopted for the isolation of each faults. Having the fuzzy inference engine, the proposed FDIU resolve a few important problems of the conventional DOSs with conventional two valued logic. The ouputs of the proposed FDIU are not "ith fault occurred" but the grade of memberships that indicate the consistency of observered symptoms(residuals) with each fault symptoms stored in the rule base. The ouputs can easily be transferred to the ranking of the fault possibilities and it will provide very useful informations in monitoring the process. The simulation results show that the FDIU has very good diagnostic ability even in the noisy environment.

• Journal of the Korean Institute of Intelligent Systems
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• v.13 no.5
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• pp.600-605
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• 2003

PCA(Principle Component Analysis) has emerged as a useful tool for process monitoring and fault diagnosis. The general approach requires the user to identify the root cause by interpreting the residual or principle components. This could be tedious and often impossible for a large process. In this paper, PCA scheme is combined with the FCM-based fault diagnostic algorithm to enhance the diagnostic results. The implementation of the FCM-based fault diagnostic system by using PCA is done and its application is illustrated on the two-tank system.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.2
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• pp.41-47
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• 1997

Fault diagnosis problem is currently a subject of extensive research in the control field. Although there are several works on the fault detection and isolation observers and the residual generators, those are con- cerned with only the detection of actuator failures or sensor failures. So, the perfect detection and isolation for the actuator and sensor failures is strongly required in the field of the practical applications. In this paper, a strategy of fault diagnosis using multiple proportional integral (PI) observers including the magnitude of actuator failures is provided. It is shown that actuator failures are detected and isolated perfectly by monitoring the integrated error between actual output and estimated output by a PI observer. Also in presence of complex actuator and sensor failures, these failures are detected and isolated by multiple PI observers.