• Title/Summary/Keyword: Fault Diagnostic Technology

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Study on a Self Diagnostic Monitoring System for an Air-Operated Valve: Development of a Fault Library

  • Chai Jangbom;Kim Yunchul;Kim Wooshik;Cho Hangduke
    • Nuclear Engineering and Technology
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    • v.36 no.3
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    • pp.210-218
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    • 2004
  • In the interest of nuclear power plant safety, a self-diagnostic monitoring system (SDMS) is needed to monitor defects in safety-related components. An air-operated valve (AOV) is one of the components to be monitored since the failure of its operation could potentially have catastrophic consequences. In this paper, a model of the AOV is developed with the parameters that affect the operational characteristics. The model is useful for both understanding the operation and correlating parameters and defects. Various defects are introduced in the experiments to construct a fault library, which will be used in a pattern recognition approach. Finally, the validity of the fault library is examined.

Fault Detection and Diagnosis of a Constant Volume Air Handling Unit by a Fuzzy Algorithm (퍼지 알고리즘을 이용한 정풍량 공조기의 고장 감지 및 진단)

  • Han Doyoung;Kim Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.5
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    • pp.444-451
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    • 2005
  • The fault detection and diagnosis technology may be applied in order to decrease the energy consumption and the maintenance cost of an air-conditioning system. In this study, partial faults for fans, coils, dampers, and sensors of a constant volume air handling unit were considered. A fuzzy algorithm was developed to detect and diagnose these faults. Diagnostic results by the fuzzy algorithm were compared with those by the model reference algorithm. The fuzzy algorithm showed better results in diagnostic accuracies.

Fault Diagnosis Management Model using Machine Learning

  • Yang, Xitong;Lee, Jaeseung;Jung, Heokyung
    • Journal of information and communication convergence engineering
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    • v.17 no.2
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    • pp.128-134
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    • 2019
  • Based on the concept of Industry 4.0, various sensors are attached to facilities and equipment to collect data in real time and diagnose faults using analyzing techniques. Diagnostic technology continuously monitors faults or performance degradation of facilities and equipment in operation and diagnoses abnormal symptoms to ensure safety and availability through maintenance before failure occurs. In this paper, we propose a model to analyze the data and diagnose the state or failure using machine learning. The diagnosis model is based on a support vector machine (SVM)-based diagnosis model and a self-learning one-class SVM-based diagnostic model. In the future, it is expected that this model can be applied to facilities used in the entire industry by applying the actual data to the diagnostic model proposed in this paper, conducting the experiment, and verifying it through the model performance evaluation index.

CNC-implemented Fault Diagnosis and Web-based Remote Services

  • Kim Dong Hoon;Kim Sun Ho;Koh Kwang Sik
    • Journal of Mechanical Science and Technology
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    • v.19 no.5
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    • pp.1095-1106
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    • 2005
  • Recently, the conventional controller of machine-tool has been increasingly replaced by the PC-based open architecture controller, which is independent of the CNC vendor and on which it is possible to implement user-defined application programs. This paper proposes CNC­implemented fault diagnosis and web-based remote services for machine-tool with open architecture CNC. The faults of CNC machine-tool are defined as the operational faults occupied by over $70{\%}$ of all faults. The operational faults are unpredictable as they occur without any warning. Two diagnostic models, the switching function and the step switching function, were proposed in order to diagnose faults efficiently. The faults were automatically diagnosed through the fault diagnosis system using the two diagnostic models. A suitable interface environment between CNC and developed application modules was constructed for the internal function of CNC. In addition, a suitable web environment was constructed for remote services. The web service functions, such as remote monitoring and remote control, were implemented, and their operability was tested through the web. The results obtained through this research could be a model of fault diagnosis and remote servicing for machine-tool with open architecture CNC.

Diagnostic Test Pattern Generation for Combinational Circuits (조합회로에 대한 고장 진단 검사신호 생성)

  • Park, Young-Ho;Min, Hyoung-Bok;Lee, Jae-Hoon;Shin, Yong-Whan
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.36C no.9
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    • pp.44-53
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    • 1999
  • Generating diagnostic test patterns for combinational circuits remain to be a very difficult problem. For example, ISCAS85 c7552 benchmark circuit has 100 million fault pairs, Thus, we need more sophisticated algorithm to get more information. A new diagnostic algorithm for test pattern generation is suggested and implemented in this paper. DIATEST algorithm based on PODEM is also implemented for comparison to the new algorithm. These two algorithms have been applied to ISCAS85 benchmark circuits. Experimental results show that (1) both algorithms achieve fault pair coverage over 99%, (2) total test length of the new algorithm is much shorter than that of DIATEST, and (3) the new algorithm gives much more information used for making diagnostic dictionary, diagnostic decision tree or diagnostic test system despite DIATEST is faster than the new algorithm.

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Fault Diagnosis of Screw type Air Compressor (스크루형 공기압축기의 고장진단)

  • Bae Yong-hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.7
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    • pp.1092-1100
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    • 2004
  • This paper describes the application of fault tree technique to analyze of compressor failure. Fault tree analysis technique involves the decomposition of a system into the specific form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this research. fault trees for failure analysis of screw type air compressor are made. This fault trees are used to obtain minimal cut sets from system failure and system failure rate for the top event occurrence can be calculated. It is Possible to estimate air compressor reliability by using constructed fault trees through compressor failure example. It is Proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

A multi-layer approach to DN 50 electric valve fault diagnosis using shallow-deep intelligent models

  • Liu, Yong-kuo;Zhou, Wen;Ayodeji, Abiodun;Zhou, Xin-qiu;Peng, Min-jun;Chao, Nan
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.148-163
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    • 2021
  • Timely fault identification is important for safe and reliable operation of the electric valve system. Many research works have utilized different data-driven approach for fault diagnosis in complex systems. However, they do not consider specific characteristics of critical control components such as electric valves. This work presents an integrated shallow-deep fault diagnostic model, developed based on signals extracted from DN50 electric valve. First, the local optimal issue of particle swarm optimization algorithm is solved by optimizing the weight search capability, the particle speed, and position update strategy. Then, to develop a shallow diagnostic model, the modified particle swarm algorithm is combined with support vector machine to form a hybrid improved particle swarm-support vector machine (IPs-SVM). To decouple the influence of the background noise, the wavelet packet transform method is used to reconstruct the vibration signal. Thereafter, the IPs-SVM is used to classify phase imbalance and damaged valve faults, and the performance was evaluated against other models developed using the conventional SVM and particle swarm optimized SVM. Secondly, three different deep belief network (DBN) models are developed, using different acoustic signal structures: raw signal, wavelet transformed signal and time-series (sequential) signal. The models are developed to estimate internal leakage sizes in the electric valve. The predictive performance of the DBN and the evaluation results of the proposed IPs-SVM are also presented in this paper.

Identification of Open-Switch and Short-Switch Failure of Multilevel Inverters through DWT and ANN Approach using LabVIEW

  • Parimalasundar, E.;Vanitha, N. Suthanthira
    • Journal of Electrical Engineering and Technology
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    • v.10 no.6
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    • pp.2277-2287
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    • 2015
  • In recent times, multilevel inverters are given high priority in many large industrial drive applications. However, the reliability of multilevel inverters are mainly affected by the failure of power electronic switches. In this paper, open-switch and short-switch failure of multilevel inverters and its identification using a high performance diagnostic system is discussed. Experimental and simulation studies were carried out on five level cascaded H-Bridge multilevel inverter and its output voltage waveforms were analyzed at different switch fault cases and at different modulation index values. Salient frequency domain features of the output voltage signal were extracted using the discrete wavelet transform multi resolution signal decomposition technique. Real time application of the proposed fault diagnostic system was implemented through the LabVIEW software. Artificial neural network was trained offline using the Matlab software and the resultant network parameters were transferred to LabVIEW real time system. In the proposed system, it is possible to precisely identify the individual faulty switch (may be due to open-switch (or) short-switch failure) of multilevel inverters.

Support vector ensemble for incipient fault diagnosis in nuclear plant components

  • Ayodeji, Abiodun;Liu, Yong-kuo
    • Nuclear Engineering and Technology
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    • v.50 no.8
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    • pp.1306-1313
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    • 2018
  • The randomness and incipient nature of certain faults in reactor systems warrant a robust and dynamic detection mechanism. Existing models and methods for fault diagnosis using different mathematical/statistical inferences lack incipient and novel faults detection capability. To this end, we propose a fault diagnosis method that utilizes the flexibility of data-driven Support Vector Machine (SVM) for component-level fault diagnosis. The technique integrates separately-built, separately-trained, specialized SVM modules capable of component-level fault diagnosis into a coherent intelligent system, with each SVM module monitoring sub-units of the reactor coolant system. To evaluate the model, marginal faults selected from the failure mode and effect analysis (FMEA) are simulated in the steam generator and pressure boundary of the Chinese CNP300 PWR (Qinshan I NPP) reactor coolant system, using a best-estimate thermal-hydraulic code, RELAP5/SCDAP Mod4.0. Multiclass SVM model is trained with component level parameters that represent the steady state and selected faults in the components. For optimization purposes, we considered and compared the performances of different multiclass models in MATLAB, using different coding matrices, as well as different kernel functions on the representative data derived from the simulation of Qinshan I NPP. An optimum predictive model - the Error Correcting Output Code (ECOC) with TenaryComplete coding matrix - was obtained from experiments, and utilized to diagnose the incipient faults. Some of the important diagnostic results and heuristic model evaluation methods are presented in this paper.