• Title/Summary/Keyword: Fatigue society

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High Temperature Fatigue Behavior of A356 and A319 Heat Resistant Aluminum Alloys (A356 및 A319 내열 알루미늄 합금의 고온 피로 변형 거동)

  • Park, Jong-Soo;Sung, Si-Young;Han, Bum-Suck;Jung, Chang-Yeol;Lee, Kee-Ahn
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.467-469
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    • 2009
  • In this study, fatigue samples were prepared from cylinder head parts that are actually used in domestic (A) and foreign (B) automobiles; high-temperature, high-cycle, and low-cycle fatigue characteristics were then evaluated and compared. A study on the correlation between the microstructural factor and high temperature fatigue characteristic was attempted. The chemical compositions of the heat resistant aluminum alloys above represented A356 (A) and A319 (B), respectively. The result of the tensile strength test on material B at $250^{\circ}C$ was higher by 30.8MPa compared to material A. On the other hand, elongation was 8.5% higher for material A. At $130{\circ}C$, material B exhibited high fatigue life given high cycle fatigue under high stress, whereas material A showed high fatigue life when stress was lowered. With regard to the low-cycle fatigue result ($250^{\circ}C$) showing higher fatigue life as ductility is increased, material A demonstrated higher fatigue life. Through the observation of the differences in microstructure and the fatigue fracture surface, an attempt to explain the high-temperature fatigue deformation behavior of the materials was made.

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Environmental Fatigue Evaluation for Thermal Stratification Piping of Nuclear Power Plants (열성층을 포함하는 원자력발전소 배관의 환경피로평가)

  • Kim, Taesoon;Kim, Kyuhyung
    • Journal of the Korean Society of Safety
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    • v.33 no.5
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    • pp.164-169
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    • 2018
  • A detailed fatigue evaluation procedure was developed to mitigate the excessive conservativeness of the conventional environmental fatigue evaluation method for the pressurizer spray line elbow of domestic new nuclear power plants. The pressurizer spray line is made of austenitic stainless steel, which is relatively sensitive to the environmentally assisted fatigue, and has a low degree of design margin in terms of environmentally assisted fatigue due to the thermal stratification phenomenon on the pipe cross section as a whole or locally. In this study, to meet the environmental fatigue design requirements of the pressurizer spray line elbow, the new environmental fatigue evaluation has been performed, which used the ASME Code NB-3200-based detailed fatigue analysis and the environmental fatigue correction factor instead of the existing NB-3600 evaluation method. As a result, the design requirements for environmentally assisted fatigue were met in all parts of the pressurizer spray line elbow including the fatigue weakened zones by thermal stratification.

A Study on Fatigue Characteristics and Analysis for A 182 F6a Class 4 Materials (A182 F6A Class4 재료의 피로특성과 피로해석에 대한 연구)

  • Jin-Kyung Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.585-589
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    • 2023
  • Unlike general carbon steel, stainless steel's mechanical properties change depending on the content of chromium and nickel. In this study, since stainless steel for high-temperature pressure container parts is used as shafts, the fatigue strength and fatigue limit of the materials were evaluated using a rotational bending fatigue test. Meanwhile, fatigue analysis was conducted under the same conditions as the specimen for structural analysis and fatigue analysis of stainless steel for high-temperature pressure container parts. Using the fatigue analysis results, we tried to derive the life of the material and the safety factor for each part. As a result of performing a fatigue test by processing a specimen for the fatigue test of A182 F6A stainless steel, the fatigue limit was 548 MPa. The ratio between the tensile strength and fatigue limit of the material was 0.545, representing 54.5% of the tensile strength.

A Study on the Fatigue Crack Propagation Behavior of Cr-Mo-V Alloy with Micro Defects at High Temperature. (미소 원공결함을 갖는 Cr-Mo-V강의 고온피로 크랙전파거동)

  • Song, Samhong;Kang, Myungsoo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.70-77
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    • 1996
  • Fatigue tests were carried out at high temperature on a Cr-Mo-V steel in order to assess the fatigue life of components used in power plants. The characteristics of high temperature fatigue were divided in terms of cycle-dependent fatigue and time-dependent fatigue, each crack propagation rate was examined with respect to fatigue J-integral range, .DELTA. J$_{f}$and creep J-integral range, .DELTA. J$_{c}$. The fatigue life was evaluated by analysis of J-integral value at the crack tip with a dimensional finite element method. The results obtained from the present study are summarized as follows : The propagation characteristics of high temperature fatigue cracks are determined by .DELTA. J$_{f}$for the PP(tensile plasticity-compressive plasticity deformation) and PC(tensile plasticity - compressive creep deformation) stress waveform types, and by .DELTA. J$_{c}$for the CP(tensile creep- compressive plasticity deformation) stress waveform type. The crack propagation law of high temperature fatigue is obtained by analysis of J-integral value at the crack tip using the finite element method and applied to examine crack propagation behavior. The fatigue life is evaluated using the results of analysis by the finite element method. The predicted life and the actual life are close, within a factor of 2.f 2.f 2.

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Fatigue Life Evaluation of Notched Shaft Using Local Strain Approach (국부변형률방법을 이용한 노치를 지닌 축의 피로수명평가)

  • 고승기;김영일;이학주;김완두;이상록
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.80-89
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    • 1996
  • Fatigue life of a notched shaft was evaluated in order to estimate the durability and integrity of the notched shaft in design stage. Cumulative fatigue dama- ge analysis was performed using local strain approach based on the assumption that the fatigue life of a notched component is approximately same as that of a smooth specimen is subjected to the same strain at the notched component. In this paper, shafts with different notch root radius of 1, 2㎜ resulting in different values of stress concentration factors were tested under||rotating bending fatigue loading condition. Theoretical stress concentration factor for each notch type was calculated using finite element method. Fatigue life prediction program, FALIPS, written in C language was developed using the strain-life curve, and the local strain approach integrating Neuber's rule, cyclic stress-strain, and hysteresis loop equations. The fatigue life evaluated using the fatigue notch factor obtained from the experimentally determined fatigue strength showed very large scattering with nonconservatism, but the fatigue notch factors derived from the stress concentration factors and Peterson's equation reduced the considerablely accurate fatigue life evaluation within a factor of three.

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Prediction of the Fatigue Crack Growth from Strain Measurement on Spot Welded Nugget Zone (점 용접 너깃부에서의 변형률 측정에 의한 피로균열성장 예측)

  • 김덕중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.140-145
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    • 1997
  • In case of spot-welded joints, the fatigue cracks generally originate from the weld interfaces of the neighborhood nugget tips, and propagate toward the outer surfaces of the sheets. Generally, because fatigue crack was observed in nugget around, strain gage was attached at nugget zone. Accordingly, it was very difficult to detect the generation time of fatigue crack in spot-welded joints and to measure the propagation speed of fatigue crack. We developed the non-destructive method, according to which th fatigue crack propagation rate can be quantitatively estimated by utilizing information obtained from strain gages bonded on the electrode indentations of spot welds. The results measured by real crack were compared with the data which was measured by strain gauge method in fatigue testing. And so fatigue strength was evaluated by stress intensity factor. In this study behavior of fatigue crack propagation under repeated load were considered.

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Statistical Analysis and Comparison of Fatigue Curve Models (피로곡선 모형의 통계적 분석 및 비교)

  • 서순근;조유희
    • Journal of Korean Society for Quality Management
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    • v.31 no.2
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    • pp.165-182
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    • 2003
  • The fatigue has been considered to the most important failure mode where optimal design or reliability prediction of the machinery in aircraft, atomic reactors, and structure systems, etc., is required. When the statistical analysis of fatigue life data is performed, some difficulties are present because of the following facts : nonlinear relationship, heteroscedastic data, large scatter in the data, censored data (runouts), and existence of fatigue limit. To find the S-N curve models that characterize fatigue strength better, this research compares existing fatigue curve models developed recently in terms of the residual mean square and the estimate of fatigue limit, etc. for various fatigue data sets.

Effect of Corrosion on Fatigue Life of Piping material under Repeating Load (반복하중을 받는 배관용 강재의 피로수명에 미치는 부식의 영향)

  • Park, Keyung-Dong;An, Jae-Pil
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.228-229
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    • 2005
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the effect of shot peening on corrosion fatigue crack growth of sping steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of spring steel are as follows; the fatigue crack growth rate of the shot peening material was lower than of the un peening material. And fatigue life shows more improvement in the shot peening material than un peening material. This is because the compressive residual stress of surface operate resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

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A Model for Fatigue Life In CFRP Laminates with Impact Damage (충격손상을 가진 CFRP 적층복합재료의 피로수명예측모델)

  • Gang, Gi-Won;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2828-2835
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    • 2000
  • This paper presents the fatigue behavior of composite materials with impact-induced damage. The impact damage parameter is proposed to evaluate the effect of impact damage on fatigue life. Subsequently, a new model is developed to predict the fatigue life of impacted composite materials. Also, a stochastic model is proposed to describe the variation of fatigue life due to the material nonhomogeneity. For these models, the fatigue tests were performed on the unimpacted and impacted composite materials, The effect of impact damage on fatigue life can be characterized by the impact damage parameter. Additionally, the results by the present fatigue life prediction model agree will with experimental results regardless of applied impact energy. Also, the variation of fatigue life can be described by the present stochastic model and is reduced with applied impact energy.

Study for Fatigue Crack Propagation Behavior of Ti-alloy (Ti 합금의 피로 특성 고찰)

  • 정화일;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.786-789
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    • 1997
  • Ti-6Al-4V has been used widely in biomedical field. But because of its toxicity, the ${\beta}$ stabilizing element, V, in Ti-6Al-4V has been replaced by Nb, Ta. Ti-10Ta-10Nb has been developed for biomedical applications. The fatigue crack propagation behavior of Ti-alloy(Ti-10Ta-10Nb) was investigated, in comparison with that of pure Ti. In order to better understand the fundamental fatigue behavior of Ti-10Ta-10Nb, rotating bending fatigue tests have been carried out. Ti-10Ta-10Nb has a better fatigue strength than pure Ti. In this paper, fatigue life has been predicted with Nisitani's equation of the fatigue crack propagation that can be established by measuring fatigue crack growth rates.

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