• Title/Summary/Keyword: Fatigue limits

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Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.5
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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Improvement of Fatigue Limit in Spheroidal Graphite Cast Iron with High Strength and Toughness (고강도·고인성 구상흑연주철의 피로한도의 개선)

  • Kim, M.G.;Kim, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.1
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    • pp.40-46
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the improvement of fatigue limit in annealed and austempered spheroidal graphite cast iron. Main results obtained are as follows. (1) The tensile strength(hardness) of Series C is higher than that of Series B, and fatigue limits are 245MPa in Series C, 230MPa in Series B and 195MPa in Series A, respectively. (2) The fatigue limits of Series B and Series A are mainly governed by the resistance to fatigue crack initiation. Whereas, the fatigue limit of Series C is governed by the resistance to fatigue crack initiation and growth. The defect size and the resistance to crack initiation and growth should be considered to clarify the fatigue properties in spheroidal graphite cast iron. (3) Improvement of fatigue limit by half-austempering is more reasonable than that of full-austempering treatment in multi defective materials as spheroidal graphite cast iron.

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Fatigue Crack Initiation and Propagation at Notches (노치 에서의 피로 균열 발생 과 전파 에 관한 연구)

  • 이강용;이택성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.141-144
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    • 1984
  • The fatigue limits of crack initiation and propagation on the edge elliptical notched semi-infinite plate under completely reversed fatigue stress are determined theoretically. Assuming that the crack initiation and propagation occur when stress intensity factors of notched plate reach the critical values obtained from critical micro-crack length under plain fatigue limit loading and the threshold stress intensity factory, respectively, the fatigue limits of crack initiation and propagation are obtained. The induced theoretical fatigue limit of crack initiation is expressed in terms of plain fatigue limit, critical micro-crack length and notch shape. The one of crack propagation is in terms of threshold stress intensity factor, plain fatigue limit and notch shape. These theoretical results are showed to be in good agreement of Frost's experimental data.

Effects of the Type of Martensite on Fatigue Limit of Ferrite-Martensitic Steel (페라이트-마르텐사이트 복합 조직강의 피로한도에 미치는 마르텐사이트 조직형태의 영향)

  • Kim, Min-Gun;Ji, Jueng-Keun
    • Journal of Industrial Technology
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    • v.20 no.B
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    • pp.87-94
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    • 2000
  • A study has been made on the behavior of microscopic fatigue crack growth at the stress level of the fatigue limit with ferrite-martensitic structures. For the above purpose, two types of the microstructures were prepared ; one is the microstructure having the ferrite encapsulating the islands of second phase martensite(FEM), the other is the microstructure with the martensite encapsulating the islands of ferrite(MEF). It has been pointed out that the fatigue limits of these microstructures are related to the critical stress at which the microcrack in the ferrite proceeds to the martensite. The high fatigue limit might be excepted for the MEF microstructure in which the critical crack length would be restricted within the second phase spacing in contrast with the FEM microstruture. However, the fatigue tests shows that no appreciable difference of the fatigue limits among them were recognized. Also, it turned out from the metallographic observations that the micro crack path is very much affected by the microstructures, so that the microcracks grow according to the 3-dimentional situation of its microstructures.

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Establishing the Importance Weights of Pilot;s Fatigue Factors through AHP analysis (AHP 기법을 활용한 조종사 피로요인의 상대적 중요도 분석)

  • Moon, Woo-Choon;Kang, Woo-Jung;Choi, Youn-Chul;Kim, Woong-Yi;Lee, Koo-Hee
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.20 no.3
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    • pp.68-75
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    • 2012
  • The traditional regulatory approach to managing pilots fatigue has been to prescribe limits on maximum daily, monthly, and yearly flight and duty hours, and require minimum breaks within and between duty periods. This approach comes from a long history of limits on working hours dating back to the industrial revolution. So, the Council of ICAO recently adopted International Commercial Air Transport regarding the development and implementation of fatigue risk management systems(FRMS). The FRMS can provide better safety outcomes than current prescriptive flight and duty regulations while allowing greater operational flexibility. This study aim to analyzing relative importance of pilots' fatigue factors in order to minimize pilots' fatigue-related safety risks. More researches regarding monitoring and managing fatigue, based upon scientific principles, are required in the future.

Effect of Acid Fog on Rust Formation and Fatigue Strength of Weathering Steel (산성안개가 내후성강재의 녹형성 및 피로강도에 미치는 영향)

  • Kim, Min-Gun;Ku, Eun-hoi
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.13-20
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    • 2002
  • The purpose of this study is to investigate the effect of acid fog on the rust formation behavior of weathering steel (SMA50) which is used in uncoated bridges. Weathering steel didn't form the passive film under the environment of acid fog(pH5,6), whereas the environment of distilled water formed the protective oxide film. Therefore, the construction of weathering steel under the environment extremely exposed to SOx and NOx which are the main compositions of acid fog is not adequate. Fatigue limits of weathering steel under acid fog environment are remarkably decreased as compared with environment of distilled water. The corrosive constituents in acid fog has piled up the corrosion products on specimen surface and generated the corrosion pits. Because of the high stress concentration arising at this corrosion pit, relatively low fatigue limits were obtained for acid fog specimens.

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Effect of Acid Fog on Rust Formation and Fatigue Behavior of Weathering Steel Used in Un-Coated Bridge (무도장 교량에 사용되는 내후성강재의 부식 및 피로거동에 미치는 산성안개의 영향)

  • Kim, Min-Gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.13-20
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    • 2008
  • The purpose of this study is to investigate the effect of acid fog on the rust formation behavior of weathering steel (SMA50) which is used in un-coated bridges. Weathering steel didn't form the passive film under the environment of acid fog(pH5,6), whereas the environment of distilled water formed the protective oxide film. Therefore, the construction of weathering steel under the environment extremely exposed to SOx and NOx which are the main compositions of acid fog is not adequate. Fatigue limits of weathering steel under acid fog environment are remarkably decreased as compared with environment of distilled water. The corrosive constituents in acid fog has piled up the corrosion products on specimen surface and generated the corrosion pits. Because of the high stress concentration arising at this corrosion pit, relatively low fatigue limits were obtained for acid fog specimens.

High Temperature Structural Integrity Evaluation Method and Application Studies by ASME-NH for the Next Generation Reactor Design

  • Koo, Gyeong-Hoi;Lee, Jae-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.12
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    • pp.2061-2078
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    • 2006
  • The main purpose of this paper is to establish the high temperature structural integrity evaluating procedures for the next generation reactors, which are to be operated at over 500$^{\circ}C$ and for 60 years. To do this, comparison studies of the high temperature structural design codes and assessment procedures such as the ASME-NH (USA), RCC-MR (France), DDS (Japan), and R5 (UK) are carried out in view of the accumulated inelastic strain and the creep-fatigue damage evaluations. Also the application procedures of the ASME-NH rules with the actual thermal and structural analysis results are described in detail. To overcome the complexity and the engineering costs arising from a real application of the ASME-NH rules by hand, all the procedures established in this study such as the time-dependent primary stress limits, total accumulated creep ratcheting strain limits, and the creep-fatigue damage limits are computerized and implemented into the SIE ASME-NH program. Using this program, the selected high temperature structures subjected to two cycle types are evaluated and the parametric studies for the effects of the time step size, primary load, number of cycles, normal temperature for the creep damage evaluations and the effects of the load history on the creep ratcheting strain calculations are investigated.

A Study on Fatigue Life and Fatigue Crack Propagation Behavior of MMC (MMC의 피로수명과 피로균열전파거동에 관한 연구)

  • 허선철;박원조;최용범
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.127-133
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    • 2002
  • The objective of this study is to investigate fatigue life and fatigue crack propagation behavior The experiment of fatigue life for MMC have been carried out for the stress ratio R=0.1 at 20Hz. Fatigue lift limit of AC4CH alloy is about 70 ㎫ and Fatigue limit of MMC has been increment to 120 ㎫, therefore, fatigue limits of MMC is about 71 % higher than that of AC4CH alloy Crack propagation tests on half-size CT specimen of thickness 12.5mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.05 of load ratio at 10Hz of loading frequency and test load was 2.3kN. The effects of stress ratio on the fatigue crack propagation behavior for MMC was discussed within the Paris law. As the results of this study, Fatigue crack propagation increased with increasing the load ratio.

Evaluation of Static Strength and Fatigue Strength for Bogie of a Korea High Speed Train Including Eddy Current Brake System (와전류 제동장치를 포함한 한국형 고속전철 대차의 정적강도 및 피로강도 평가)

  • 노규석;이상록;강재윤
    • Proceedings of the KSR Conference
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    • 2001.10a
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    • pp.267-272
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    • 2001
  • A FEM-based analytical approach was used to evaluate the static strength and the fatigue strength of a KHST bogie including eddy current brake system. Calculation was carried out in the fields of linearity and small deformation. The yield strengths were used as criteria for evaluating the static strength and the fatigue limits were used as criteria for evaluating the fatigue strength. The analysis results show that there is not any location that exceeds the allowable criteria.

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