• Title/Summary/Keyword: Fatigue crack length

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Effect of Loading Variables and Temperature on Fatigue Crack Propagation in SA508 Cl.3 Nuclear Pressure Vessel Steel (원자로압력용기강에서 하중변수와 온도가 피로균열진전에 미치는 영향)

  • Kim, B. S.;Lee, B. H.;Kim, I. S.
    • Nuclear Engineering and Technology
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    • v.27 no.6
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    • pp.825-832
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    • 1995
  • The effect of loading variables and temperature on fatigue crack growth rate in SA508 Cl.3 nuclear pressure vessel steel was investigated in air environment Crack growth rate tests on compact tension specimen of thickness 12mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.5 of load ratio, at 1 and 10 Hz of loading frequency, and at room temperature to 40$0^{\circ}C$. At the lower temperatures, the fatigue crack propagation was not affected by the frequency and temperature, while at the higher temperatures above 12$0^{\circ}C$, fatigue crack growth rate increased with decreasing loading frequency and increasing temperature. This accelerated fatigue crack propagation was associated with the increase of oxidation rate at the ahead of crack tip. Fatigue crack growth rate increased with in-creasing the load ratio. The effect of load ratio was more significant at the lower temperature, while the dependence on load ratio decreased with increasing temperature. The sensitivity of load ratio to temperature can be explained by crack closure with the oxidation process.

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Analysis on Short Crack Growth Rate after Single Overload under Cyclic Bending Moment

  • Song, Sam-Hong;Lee, Kyeong-Ro;Kim, Amkee
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.19-26
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    • 2001
  • In order to investigate the effect of single tensile overload on the short crack growth behavior under the out-of-plane cyclic bending moment, crack opening stresses were continuously measured by an elastic compliance method using strain gages. The characteristics of short crack growth after the single tensile overload are analyzed by the effective stress range ratio. Futhermore, the investigation was carried out with respect to various fatigue crack growth behaviors such as the plastic zone size effect on crack retardation, the retarded crack length and the number of cycles.

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Characteristic of Crack Growth and Progress on the Contact Fatigue (In a case of Metal) (접촉피로에 있어서 균열의 발생과 진전특성)

  • Yu, Seong-Geun
    • Korean Journal of Materials Research
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    • v.7 no.1
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    • pp.62-68
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    • 1997
  • In the first part of the paper, the crack growth process in rolling contact fatigue has been investigated on ring type plate specimens, in which crack growth is two dimensional and cracks are observed on the side surface of the specimens. The results have shown that cracks are initated from the contact surface in tensile mode in the direction approximately normal to the contact surface and after some short length of growth, shear mode growth occurs from the tip of the crack and it grows until the separation of the surface layer, namely flakung type failure, occurs. In the second part, mode U fatigue crack growth tests have been made by using an apparatus designed based on the concept that the subsurface fatigue crack growth in rolling contact fatigue is the mode U fatigue crack growth under the stress state where the tensile mode growth is suppressed by compression stress. The rest results have shown that the mode U fatigue crack growth occurs if the superposed compression stress is enough to suppress the tensile mode growth.

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A Study on the Measurement of Elastic-Plastic Zone at the Crack Tip under Cyclic Loading using ESPI System. (전자스페클 간섭시스템을 이용한 피로하중을 받는 균열선단에서 탄소성 영역 측정에 관한 연구)

  • Kim, Kyung-Su;Shin, Byung-Chun;Shim, Chun-Sik;Park, Jin-Young
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.140-144
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    • 2002
  • In this paper, the plastic zone size ahead of the crack tip of DENT specimen and the crack growth length under cyclic loading were measured by ESPI system. These results of the plastic zone size measured by ESPI system were compared with the plastic zone size proposed by Irwin. The results of tile crack growth length measured by it were also compared with them measured by the image analysis system. It is confirmed that it is possible to measure the plastic zone and crack growth length.

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A Study on the Measurement of Elastic-Plastic Zone at the Crack Tip under Cyclic Loading using ESPI System (전자스패클패턴 간섭시스템을 이용한 피로하중을 받는 균열선단에서 탄소성 영역 측정에 관한 연구)

  • 김경수;심천식
    • Journal of Ocean Engineering and Technology
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    • v.16 no.4
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    • pp.13-18
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    • 2002
  • The magnitude of the plastic zone around the crack tip of DENT(Double Edge Notched Tension) specimen and the crack growth length under cyclic loading were measured by ESPI(Electronic Speckle Pattern Interferometry) system. The measured magnitude of plastic zone was compared with the equations proposed by Irwin and calculated by a nonlinear static method of MSC/NASTRAN. The measured crack growth length by ESPI system was also compared with the obtained data by the image analysis system. From the study, it is confirmed that the plastic zone and crack growth length can be measured accurately with the high-tech equipment.

A Study on Plastic Zone at the Crack Tip under Cyclic Loading by FEM (유한요소법을 이용한 피로하중을 받는 균열선단의 소성영역크기에 대한 연구)

  • Kim, Kyung-Su;Shim, Chun-Sik;Lee, Wook-Jae;Cho, Hyung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.151-154
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    • 2002
  • In this paper, the effect of the crack growth length on the plastic zone size at the crack tip and the crack growth lives of the DENT specimen under constant amplitude cyclic loading were studied. The plastic zone size was calculated by nonlinear static method in commercial finite element analysis program, MSC/NASTRAN and the crack growth lives were also calculated by using compliance function considering geometric shape in MSC/FATIGUE. The calculated plastic zone size increased proportional to the crack length. And comparison of calculated plastic zone size and crack growth lives with the experimental results shows a good agreement.

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Comparison of the Characteristics of FCAW and SAW for the Brittle Crack Propagation of Welded Parts of BCA Steel in Container Ships (컨테이너선의 후 물재 용접부 취성 균열 전파에 대한 FCAW와 SAW의 비교 특성에 관한 연구)

  • Choi, Kyung-Shin;Lee, Sang-Hoon;Choi, JeongJu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.24-32
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    • 2021
  • The size of container ships is increasing to increase the cargo loading capacity. However, container ships are limited in terms of the hull longitudinal strength. To overcome this limitation, brittle crack arrest steel can be used. This study was aimed at examining the influence of the heat input on the welding procedures of flux cored arc welding and submerged arc welding. In the experiment, the crack tip opening displacement test, which pertains to a parameter of fracture mechanics, was performed, and a 3-point bending tester was adopted. Based on the results, the crack measurement method was presented, and the stress expansion coefficient value for the pre-fatigue crack length was derived according to the heat input after the pre-cracking length was measured. It was noted that the heat input affected the crack tip opening displacement of brittle crack arrest steel.

The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate - (원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 -)

  • Kim, Cheol-Woong;Ko, Young-Ho;Lee, Gun-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

A Study on Fatigue Crack Growth Retardation Phenomena of Al 7075--T6 Alloy under Multiple overload(I) (다중 과하중에 의한 A1 7075-T6 합금의 피로균열 성장지연현상에 관한 연구)

  • 이택순;이유태
    • Journal of Ocean Engineering and Technology
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    • v.6 no.1
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    • pp.96-104
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    • 1992
  • Aircraft structures and engineering structures are always subject to variable amplitude loads. Variable amplitude loads include some kind of loading history; for example, constant amplitude load, single peak overload and block overload etc. Crack growth under variable amplitude loading exhibits retardation effect. In this study, the 4 point bending fatigue test was performed by hydrolic servo fatigue testing machine on 7075-T6 Al-alloy. The retardation effect of overload ratio and numbers of overload cycle was quantitatively studied. 1) Change of retardation effect against increment of overload ratio is more evident when the multiple overload is applied than single overload is done. 2) The number of overload cycle is very important factor about the crack growth retardation effect when the overload ratio is more than 1.75; that is not when the overload ratio is less than 1.75. 3) Overload affected zone size increased gradually by increment of crack growth retardation effect. 4) Crack driving force is more greatly reduced when the crack tip branched off two direction than it sloped to one direction.

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The Fatigue Crack Growth Behavior of Concrete (콘크리트의 피로균열 성장거동에 관한 연구)

  • 김진근;김윤용
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.127-135
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    • 1997
  • In this study, the wedge splitting tcst (WST) was carried out for the fatigue wack growth behavior of concrete. Selected test variables were concrete compressive strength of 28, 60 and 118 MI%, and stress ratio with 2 levels (6. 13%). In oder to make the designed stress ratio, the maximum and thr minimum fatigue loading level were 75-85% and 5- 10% of ultimate static load, respectively. Fatigue testing was preceded by crack mout.h opening displacement (CMOI)) compliance calibration tcst, and then the fatigue crack growth was computed by crack lcngth vs. (lMOI) compliance relations acquisited by the CMOD compliance calibration technique. To evaluate thc validity of CMOD compliancc calibration techniquc, the crack length p~mlicted by this method was cornpard with the crack length by linear elastic fracture mechanics(LEFIbl) and dyeing test. On the basis of the experimental results, a LRFhl-based c.mpirica1 model for f'at,igue crack growth rate(da/dN-AKI relationships) was presented. The fat,igut. crack growth ratc increased with the strength of concwtc. It appcars that t.he da/tiN-AKI relationships was influenced by stress ratio, however, the effect is diminished with an increase of strength. The comparisons between CblOl) compliance calibration technique anti the other. methods gave the validity of' ('MOD compliance calibration technique for the LZXT.