• Title/Summary/Keyword: Fatigue and durability test

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Reliability Evaluation of Air Spring for Railway Vehicle (철도차량용 공기스프링 실차시험 및 신뢰성 평가)

  • Woo Chang-Su;Kim Wan-Doo;Choi Kyung-Jin
    • Journal of the Korean Society for Railway
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    • v.8 no.2
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    • pp.182-187
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    • 2005
  • Air spring system was widely accepted for railway vehicle secondary suspension to reduce and absorb the vibration and noise. The low natural frequency ensures a comfortable ride and an invariably good stiffness. In this paper, the characteristics and durability test was conducted in laboratory by using servo-hydraulic fatigue testing system to reliability evaluation of air spring for electric railway vehicle. The experimental results show that the characteristics and durability of domestically developed productions are shown in good results. And to guarantee the adaption of air spring, the ride comfort and air pressure variation were measured in train test on subway line.

Development of Road Profile Realization Software (로드 프로파일 재현 소프트웨어 개발)

  • 류신호;정상화;김우영;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.265-268
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    • 1997
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in the ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structures of the automotwe vehicle. Component testing is part~cularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, multi-axial road simulator is used to carry out the fatigue test and the vibration test. In this paper, the algorithm and software to realize the real road profile are developed. The validity of the software are verified by applying the belgian road, the city road, the highway, and the gravel road. The results of the above experiment show that the real road profiles are realized well after loth iteration.

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Fatigue Fracture of NBR-coated SUS301 Thin Plate for MLS Gasket (MLS 가스겔용 NBR 피복 SUS301 박판의 피로파손)

  • Han, Byoung-Kee;Cho, Sung-San;Chang, Hoon;Kim, Beom-Keun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.207-212
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    • 2004
  • Full-beads of multi-layer steel engine head gaskets that are used to seal the combustion gas between the head and the block are subject to cyclic bending stresses due to the variation of the head/block gap during engine operation. The S-N curve for the fatigue durability assessment of the full-bead formed on NBR-coated SUS301 thin plate is deduced from the axial fatigue test results because of the difficulty in conducting the bending fatigue test of thin plate. The experimental verification of the deduced S-N curve is presented. It is shown that the NBR coating increases the endurance limit of the plate significantly. Mechanism of crack nucleation and propagation in the full-bead is discussed with photographs of the fatigue cracks.

A Behavior Analysis of HSR concrete slab track under Variety of Rail pad stiffness on fatigue effect (피로효과를 고려한 레일패드 스프링계수 변화에 따른 콘크리트 슬래브 궤도의 거동분석)

  • Eom, Mac;Choi, Jung-Youl;Chun, Dae-Sung;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.340-350
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    • 2007
  • The major objective of this study is to investigate the fatigue effects of rail pad on High Speed Railway with concrete slab track system. It analyzed the mechanical behaviors of HSR concrete slab track with applying rail pad stiffness based on fatigue effect(hardening and increasing stiffness) on the 3-dimensional FE analysis and laboratory test for static & dynamic characteristics. As a result, the hardening of rail pad due to fatigue loading condition are negative effect for the static & dynamic response of concrete slab track which is before act on fatigue effect. The analytical and experimental study are carried out to investigate rail pad on fatigue effected increase vertical acceleration and stress and decrease suitable deflection on slab track. And rail pad based on fatigue effect induced dynamic maximum stresses, the increase of damage of slab track is predicted by adopting fatigue effected rail pad. after due consideration The servicing HSR concrete slab track with resilient track system has need of the reasonable determination after due consideration fatigue effect of rail pad stiffness which could be reducing the effect of static and dynamic behavior that degradation phenomenon of structure by an unusual response characteristic and a drop durability.

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Accelerated Test Design for Crankshaft Reliability Estimation

  • Jung, D.H.;Pyun, Y.S.;Gafurov, A.;Chung, W.S.
    • International Journal of Reliability and Applications
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    • v.10 no.2
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    • pp.109-118
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    • 2009
  • Crankshaft, the core element of the engine of a vehicle, transforms the translational motion generated by combustion to rotational motion. Its failure will cause serious damage to the engine so its reliability verification must be performed. In this study, the S-N data of the bending and torsion fatigue limits of a crankshaft are derived. To evaluate the reliability of the crankshaft, reliability verification and analysis are performed. For the purpose of further evaluation, the bending and torsion tests of the original crankshaft are carried out, and failure mode analysis is made. The appropriate number of samples, the applied load, and the test time are computed. On the basis of the test results, Weibull analysis for the shape and scale parameters of the crankshaft is estimated. Likewise, the $B_{10}$ life under 50% of the confidence level and the MTTF are exactly calculated, and the groundwork for improving the reliability of the crankshaft is laid.

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Design Technique for Durability Improvement of Military Vehicle Wheel (군용차량 휠 조립체 내구성 향상 방법론 연구)

  • Shin, Cheolho;Kang, Tae Woo;Kim, Seonjin;Na, Chul Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.521-528
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    • 2018
  • Military vehicles use run-flat wheels for emergency situations. Run-flat wheels can run required distance in a defined duration with the pressure loss tire. For the application of a run-flat system, wheels are designed in 2 pieces, including an inner rim and outer rim. These rims are assembled using clamping bolts. Clamping bolts determine the durability of military vehicle wheels because fracture of clamping bolts account for most wheel failures. For improving wheel durability, clamping bolt durability must be improved. In this study, wheel test conditions and bolt design were investigated. Existing test standards are not sufficient to conduct endurance tests. Supplementary conditions were investigated. Using these modified test conditions, the durability of wheels including clamping bolts was tested and verified. Results found the durability of wheels improved more than 168%. This study also proposes improvements in the design process of clamping bolts.

Durability Evaluation of the Gage - Adjustable Wheelset System According to UIC Standard (UIC 기준에 따른 궤간 가변 윤축의 내구성 평가)

  • Kim, Chul-Su;Ahn, Seung-Ho;Chung, Kwang-Woo;Jang, Seung-Ho;Jang, Kook-Jin;Kim, Jung-Kyu
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2156-2162
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    • 2008
  • To reduce the cost and the time of transport in Eurasian railroad networks such as TKR, TCR and TSR owing to the problem of different track gauges (narrow/standard/broad gauge), it is important to develop the gauge - adjustable wheelset system to adapt easily to these gauges. The gauge - adjustable wheelset system in the transcontinental railway have been proposed as a more effective way in comparison with other techniques for overcoming difference in track gauges. Assume that the freight train with gauge adjustable wheelset system is running from domestic train network to TCR, TSR in Eurasian continent, it is necessary to estimate the safety of this system. This study is evaluated at examination of safety for freight train with gauge adjustable wheelset system by simulated durability analysis. Moreover, the predicted fatigue life at running track using the durability simulator was verified by the durability test according to UIC standard.

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Development of 3-axial Realization Algorithm of Road Profile for Multi-axial Road Simulator (다축 로드 시뮬레이터의 3축 재현 알고리즘 개발)

  • 류신호;정상화;김종태
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.962-965
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    • 2002
  • Full scale durability test in the laboratory is an essential of any fatigue life evaluation of components or structures of the automotive vehicle. Component testing is particularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, Hydraulic road simulator is used to carry out the fatigue test and the vibration test. In this paper, the algorithm and software to realize the real road profile are developed. The operation software for simultaneously controlled multi-axial simulator is developed and the input and output data are displayed window based PC controller in real time. The software to generate the real road profile are developed. This paper developed a road profile reappearance software and simultaneously apply 3-axial actuator to white noise, so we verified the propriety of reappearance software through accomplishes an real test.

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Effect of Adhesion Strength Between Flexible Substrates and Electrodes on the Durability of Electrodes (유연 기판과 전극 사이의 접합력이 전극의 내구성에 미치는 영향)

  • Doyeon Im;Byoung-Joon Kim;Geon Hwee Kim;Taechang An
    • Journal of Sensor Science and Technology
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    • v.33 no.2
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    • pp.86-92
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    • 2024
  • Flexible electronic devices are exposed to repeated mechanical deformation; therefore, electrode performance is an important element. Recently, a new technology has been developed to improve the adhesion strength between polymer substrates and metal thin films through the cross-linking reaction of bovine serum albumin (BSA) bioconjugation proteins; however, additional performance evaluation as an electrode is necessary. Therefore, in this study, we investigated the effect of adhesive strength between a flexible substrate and a metal thin film on the performance of a flexible electrode. Cracks and changes in the electrical resistance of the electrode surface were observed through outer bending fatigue tests and tensile tests. As a result of a bending fatigue test of 50,000 cycles and a tensile test at 10% strain, the change in the electrical resistance of the flexible electrode with a high adhesion strength was less than 40%, and only a few microcracks were formed on the surface; thus, the electrical performance did not significantly deteriorate. Through this study, the relationship between the adhesion strength and electrical performance was identified. This study will provide useful information for analyzing the performance of flexible electrodes in the commercialization of flexible electronic devices in the future.

Reliability Test and Evaluation of Air Spring for Railway Vehicle (철도차량용 공기스프링 신뢰성 시험 및 평가)

  • Woo Changsu;Kim Wandoo;Lee Hakjoo;Jeong Sungil
    • Journal of Applied Reliability
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    • v.5 no.1
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    • pp.149-165
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    • 2005
  • Air spring system was accepted for railway vehicle secondary suspension to reduce and absorb the vibration and noise. The low natural frequency ensures a comfortable ride and an invariably good stiffness. In this paper, the characteristics and durability test was conducted in laboratory by using servo-hydraulic fatigue testing system to reliability evaluation of air spring for electric railway vehicle. The experimental results show that the characteristics and durability of domestic development productions are obtained the good results. And to guarantee the adaption of air spring, the ride comfort and air pressure variation were measured in train test on subway line.

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