• 제목/요약/키워드: Failure simulation test

검색결과 324건 처리시간 0.025초

회전익항공기 연료셀 충돌충격시험 Full-Scale 수치모사 (Numerical Simulation of Full-Scale Crash Impact Test for Fuel Cell of Rotorcraft)

  • 김현기;김성찬;김성준;김수연
    • 한국전산구조공학회논문집
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    • 제26권5호
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    • pp.343-349
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    • 2013
  • 항공기 연료셀은 추락 상황에서 승무원의 생존성과 직결되는 중요 구성품으로 회전익 항공기에 적용되고 있는 내충격성 연료셀은 추락시 승무원의 생존성 향상에 큰 역할을 하고 있다. 미육군은 항공기가 처할수 있는 다양한 상황에서 연료셀이 제 기능을 발휘할 수 있도록 1960년대 초부터 MIL-DTL-27422 이라는 연료셀 개발규격을 제정하여 현재까지 적용해 오고 있다. 해당 개발규격에 규정된 시험 중에서 충돌충격시험은 연료셀의 내충격 성능을 검증하는 시험으로써, 해당 시험을 통과하는 연료셀은 생존가능 충돌환경에서 화재가 발생하지 않아 승무원의 생존성이 대폭 향상될 수 있음을 의미한다. 그러나 충돌충격시험은 작용하는 하중 수준이 너무 높기 때문에 실패 위험성이 가장 큰 시험이기도 하다. 연료셀이 해당 시험을 통과하지 못하는 경우에는 재시험을 위한 비용과 준비기간이 상당히 소요되어 항공기 개발일정에 심각한 지장을 초래할 가능성도 높다. 따라서, 연료셀 설계 초기부터 내충격성능 만족여부에 대한 예측을 위해 충돌충격시험의 수치해석을 통한 실물시험에서의 실패 가능성을 최소화해야 한다는 필요성이 제기되어 왔다. 본 연구에서는 충돌모사 프로그램인 LS-DYNA에서 지원하는 유체-구조 연성해석 방법인 SPH 방법을 사용하여 연료셀 충돌충격시험 수치 모사를 수행하였다. 수치해석 조건으로 MIL-DTL-27422에서 요구하는 시험조건을 고려하였고, 실물 연료셀의 시편시험을 통해 확보한 물성데이타를 해석에 반영하였다. 그 결과로 연료셀 자체의 응력수준을 평가하고 취약부위에 대한 고찰을 수행하였다.

Structural response of a three-story precast concrete structure subjected to local diaphragm failures in a shake table test

  • Ilyas Aidyngaliyev;Dichuan Zhang;Robert Fleischman;Chang-Seon Shon;Jong Kim
    • Computers and Concrete
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    • 제33권2호
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    • pp.195-204
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    • 2024
  • Floor inertial forces are transferred to lateral force resisting systems through a diaphragm action during earthquakes. The diaphragm action requires floor slabs to carry in-plane forces. In precast concrete diaphragms, these forces must be carried across the joints between precast floor units as they represent planes of weakness. Therefore, diaphragm reinforcement with sufficient strength and deformability is necessary to ensure the diaphragm action for the floor inertial force transfer. In a shake table test for a three-story precast concrete structure, an unexpected local failure in the diaphragm flexural reinforcement occurred. This failure caused loss of the diaphragm action but did not trigger collapse of the structure due to a possible alternative path for the floor inertial force transfer. This paper investigates this failure event and its impact on structural seismic responses based on the shake table test and simulation results. The simulations were conducted on a structural model with discrete diaphragm elements. The structural model was also validated from the test results. The investigation indicates that additional floor inertial force will be transferred into the gravity columns after loss of the diaphragm action which can further result in the increase of seismic demands in the gravity column and diaphragms in adjacent floors.

베이지안 기법을 적용한 Incomplete data 기반 신뢰성 성장 모델의 모수 추정 (Parameter Estimation of Reliability Growth Model with Incomplete Data Using Bayesian Method)

  • 박천건;임지성;이상철
    • 한국항공우주학회지
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    • 제47권10호
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    • pp.747-752
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    • 2019
  • 신뢰성 성장 시험을 수행하며 획득하게 되는 고장 정보와 누적 시험수행시간을 이용하면 신뢰성 성장 모델의 모수 추정이 가능하며, 모수 추정을 통해 해당 제품의 MTBF를 예측할 수 있다. 그러나 시험에 대한 비용, 시간 혹은 제품의 특성 등의 여러 제약으로 인해 고장 정보가 구간적으로 획득되거나, 획득한 고장 정보의 샘플 데이터(Sample Data)의 수가 작을 수 있다. 이는 신뢰성 성장 모델의 모수 추정의 오차를 커지게 하는 원인이 될 수 있다. 본 논문에서는 샘플 데이터의 수가 작을 경우 신뢰성 성장 모델의 모수 추정 시 베이지안 기법 기반의 모수 추정 방법의 적용에 대해 연구를 수행하였다. 시뮬레이션 결과 신뢰성 성장 모델의 모수를 추정할 때, MLE를 적용하여 추정하는 방법보다 베이지안 기법을 적용하는 방법이 추정 정확도가 높음을 확인하였다.

New GGNMOS I/O Cell Array for Improved Electrical Overstress Robustness

  • Pang, Yon-Sup;Kim, Youngju
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제13권1호
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    • pp.65-70
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    • 2013
  • A 0.18-${\mu}m$ 3.3 V grounded-gate NMOS (GGNMOS) I/O cell array for timing controller (TCON) application is proposed for improving electrical overstress (EOS) robustness. The improved cell array consists of 20 GGNMOS, 4 inserted well taps, 2 end-well taps and shallow trench isolation (STI). Technology computer-aided design (TCAD) simulation results show that the inserted well taps and extended drain contact gate spacing (DCGS) is effective in preventing EOS failure, e.g. local burnout. Thermodynamic models for device simulation enable us to obtain lattice temperature distributions inside the cells. The peak value of the maximum lattice temperature in the improved GGNMOS cell array is lower than that in a conventional GGNMOS cell array. The inserted well taps also improve the uniformity of turn-on of GGNMOS cells. EOS test results show the validity of the simulation results on improvement of EOS robustness of the new GGNMOS I/O cell array.

사물인터넷 구현을 위한 고강도 콘크리트 박막벽체의 극한 편심하중 강도에 관한 연구 (A Study of Axial Eccentricity Strength of High Strength Concrete Thin Walls for Internet of Things)

  • 오순택;이동준;김연식
    • 디지털산업정보학회논문지
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    • 제11권1호
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    • pp.1-8
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    • 2015
  • Recently, a high strength concrete(HSC) in excess of 80 MPa is popular to use in the domestic construction field. But there is no design standard of high strength concrete. It is reason why a study about structural behaviors of thin walls is required. In this paper, the accurate Finite Element Method as a virtual test is suggested considering material properties, which are concrete and steel, and the experimental fractural model suggested by Kupfer. It is conducted the comparison evaluation of the ultimate failure loads, lateral-displacements and crack propagation patterns between the results of experimental approach, which were carried on Saheb's test for normal strength concrete and Lee's test for high strength concrete. Therefore it is suggested to use the accurate virtual simulation test method and Ubiquitous Sensor Network(USN) by Finite Element Method for Internet of Things(IoT).

Mechanism of failure in the Semi-Circular Bend (SCB) specimen of gypsum-concrete with an edge notch

  • Fu, Jinwei;Sarfarazi, Vahab;Haeri, Hadi;Marji, Mohammad Fatehi;Guo, Mengdi
    • Structural Engineering and Mechanics
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    • 제81권1호
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    • pp.81-91
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    • 2022
  • The effects of interaction between concrete-gypsum interface and edge crack on the failure behavior of the specimens in senicircular bend (SCB) test were studied in the laboratory and also simulated numerically using the discrete element method. Some quarter circular specimens of gypsum and concrete with 5 cm radii and hieghts were separately prepared. Then the semicircular testing specimens were made by attaching one gypsum and one concrete sample to one another using a special glue and one edge crack is produced (in the interface) by do not using the glue in that part of the interface. The tensile strengths of concrete and gypsum samples were separately measured as 2.2 MPa and 1.3 MPa, respectively. during all testing performances a constant loading rate of 0.005 mm/s were stablished. The proposed testing method showed that the mechanism of failure and fracture in the brittle materials were mostly governed by the dimensions and number of discontinuities. The fracture toughnesses of the SCB samples were related to the fracture patterns during the failure processes of these specimens. The tensile behaviour of edge notch was related to the number of induced tensile cracks which were increased by decreasing the joint length. The fracture toughness of samples was constant by increasing the joint length. The failure process and fracture pattern in the notched semi-circular bending specimens were similar for both methods used in this study (i.e., the laboratory tests and the simulation procedure using the particle flow code (PFC2D)).

디리슈레 혼합모형을 이용한 함정 전투체계 부품의 고장시간 분포 추정 (An Application of Dirichlet Mixture Model for Failure Time Density Estimation to Components of Naval Combat System)

  • 이진환;김정훈;정봉주;김경택
    • 산업경영시스템학회지
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    • 제42권4호
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    • pp.194-202
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    • 2019
  • Reliability analysis of the components frequently starts with the data that manufacturer provides. If enough failure data are collected from the field operations, the reliability should be recomputed and updated on the basis of the field failure data. However, when the failure time record for a component contains only a few observations, all statistical methodologies are limited. In this case, where the failure records for multiple number of identical components are available, a valid alternative is combining all the data from each component into one data set with enough sample size and utilizing the useful information in the censored data. The ROK Navy has been operating multiple Patrol Killer Guided missiles (PKGs) for several years. The Korea Multi-Function Control Console (KMFCC) is one of key components in PKG combat system. The maintenance record for the KMFCC contains less than ten failure observations and a censored datum. This paper proposes a Bayesian approach with a Dirichlet mixture model to estimate failure time density for KMFCC. Trends test for each component record indicated that null hypothesis, that failure occurrence is renewal process, is not rejected. Since the KMFCCs have been functioning under different operating environment, the failure time distribution may be a composition of a number of unknown distributions, i.e. a mixture distribution, rather than a single distribution. The Dirichlet mixture model was coded as probabilistic programming in Python using PyMC3. Then Markov Chain Monte Carlo (MCMC) sampling technique employed in PyMC3 probabilistically estimated the parameters' posterior distribution through the Dirichlet mixture model. The simulation results revealed that the mixture models provide superior fits to the combined data set over single models.

Failure characteristics and mechanical mechanism of study on red sandstone with combined defects

  • Chen, Bing;Xia, Zhiguo;Xu, Yadong;Liu, Shuai;Liu, Xingzong
    • Geomechanics and Engineering
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    • 제24권2호
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    • pp.179-191
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    • 2021
  • In this study, the strength and failure mechanism of red sandstones with combined defects were investigated by uniaxial compression tests on red sandstones with different crack angles using two-dimensional particle flow code numerical software, and their mechanical parameters and failure process were studied and analyzed. The results showed that the mechanical characteristics such as peak strength, peak strain, and elastic modulus of the samples with prefabricated combined defects were significantly inferior than those of the intact samples. With increasing crack angle from 15° to 60°, the weakening area of cracks increased, elastic modulus, peak strength, and peak strain gradually reduced, the total number of cracks increased, and more strain energy was released. In addition, the samples underwent initial brittle failure to plastic failure stage, and the failure form was more significant, leading to peeling phenomenon. However, with increasing crack angle from 75° to 90°, the crack-hole combination shared the stress concentration at the tip of the crack-crack combination, resulted in a gradual increase in elastic modulus, peak strain and peak strength, but a decrease in the number of total cracks, the release of strain energy reduced, the plastic failure state weakened, and the spalling phenomenon slowed down. On this basis, the samples with 30° and 45° crack-crack combination were selected for further experimental investigation. Through comparative analysis between the experimental and simulation results, the failure strength and final failure mode with cracks propagation of samples were found to be relatively similar.

시뮬레이션을 이용한 노즐플레이트의 구조안전성 (Structural Safety of Nozzle Plate using Simulation)

  • 정종윤;박희성;김준섭
    • 산업경영시스템학회지
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    • 제41권3호
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    • pp.186-193
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    • 2018
  • Modern manufacturing industries is to produce both precise and robust mechanical parts without failure while they are in service. In order to prevent a part failure for its lifetime, a mechanical design for a part should be examined on a basis of mechanical simulation. A nozzle plate, being a key part in steam engines, changes flow directions of steam in a turbine used in power plant. This paper is to the design and test for part safety and durability. Currently, nozzle plates are fabricated by welding nozzles to their plates. Welding causes some defects on the used materials while they are being manufactured. Another major defect is un-even pitches between welded nozzles. Welding causes phase changes because of high melting temperature of metal. This leads to decay on the welding spots, which weakens their structural strength and then, may lead to early damages on mechanical structures. This research proposes assembly-typed nozzle plate without welding. From the beginning, nozzle and plate are designed for insertion-typed assembly. Nozzle head and foot are designed in accordance with the grooves on outer ring and inner ring of a plate to make mating surfaces. Then the nozzle plate should be proved for structural and fatigue safety before they are put in manufacturing. This research adopts commercial softwares for modeling and mechanical simulation. The test result shows that the design with smaller mating area and deeper insertion produces higher safety in terms of structure and durability. From the conclusion, this paper proposes the assembly-typed nozzle plate to replace the welding typed.

Experimental and numerical assessment of beam-column connection in steel moment-resisting frames with built-up double-I column

  • Dehghan, Seyed Mehdi;Najafgholipour, Mohammad Amir;Ziarati, Seyed Mohsen;Mehrpour, Mohammad Reza
    • Steel and Composite Structures
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    • 제26권3호
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    • pp.315-328
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    • 2018
  • Built-up Double-I (BD-I) columns consist of two hot rolled IPE sections and two cover plates which are welded by fillet welds. In Iran, this type of column is commonly used in braced frames with simple connections and sometimes in low-rise Moment Resisting Frames (MRF) with Welded Flange Plate (WFP) beam-column detailing. To evaluate the seismic performance of WFP connection of I-beam to BD-I column, traditional and modified exterior MRF connections were tested subjected to cyclic prescribed loading of AISC. Test results indicate that the traditional connection does not achieve the intended behavior while the modified connection can moderately meet the requirements of MRF connection. The numerical models of the connections were developed in ABAQUS finite element software and validated with the test results. For this purpose, moment-rotation curves and failure modes of the tested connections were compared with the simulation results. Moreover to avoid improper failure modes, some improvements of the connections were evaluated through a numerical study.