• Title/Summary/Keyword: Failure Cost

검색결과 1,235건 처리시간 0.03초

브로칭 공구의 수명 분석 (A Life-Process Analysis of Broaching Tool)

  • 이상천;강신익;홍정완
    • 산업공학
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    • 제15권1호
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    • pp.64-72
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    • 2002
  • Broaching machine is widely used for machining inner shaped slots in the work-pieces, and provides vertical motion (usually hydraulically powered) between tool and work-piece. In this study, we modelled the tool life process and investigated economic tool life of broaching machine. Tool life process is divided into wear-process and succeeding failure process. Wear process is defined as machining wear and failure process as 'chipping' occurred by random shock. We modelled wear process as linear regression function for products amounts and assumed failure process as Poisson process. Economic tool life is defined as the number of lots which minimizes average tool related cost per lot and analyzed by using age replacement policy technique. As tool-related cost factors, we consider tool replacement cost, tool maintenance cost and quality costs of products. The results of this study can be applied to analyze life process of general machining tools.

최소수리비용이 고장시간의 함수일 때 연장된 보증 정책 (Extended warranty policy when minimal repair cost is a function of failure time)

  • 정기문
    • Journal of the Korean Data and Information Science Society
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    • 제23권6호
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    • pp.1195-1202
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    • 2012
  • 본 논문에서는 최소수리의 비용이 시스템의 수명시간에 의존하는 경우에 연장된 보증이 주어진 수리가 가능한 시스템에 대하여 사용자 측면에서의 총기대비용을 구하였다. 이를 위해서 연장된 보증을 정의하고 사용자 측면에서 연장된 보증이 종료된 이후의 교체모형을 가정하였다. 특히, 시스템의 교체모형에서 사용자가 연장된 보증을 선택하기 위한 기준을 제시하였으며, 시스템의 고장시간이 와이블 분포를 따를 때 수치적 예를 통하여 이를 설명하였다.

절삭공정의 변이와 고장에 의한 가공공구의 마모한계 (Wear Limit of Tool by the Shift and Failure of a Machining Process)

  • 이도경
    • 산업경영시스템학회지
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    • 제18권35호
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    • pp.9-16
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    • 1995
  • The degeneration of tool in material removal processing machinery can be characterized by wear, deflection, chattering and any failure in tool or in the material In be processed. In the previous studies, first three of them are analyzed as a preventive maintenance strategy in quality control area. The last of them, any failure, is analyzed as a preventive maintenance strategy in reliability area. In this research, we propose a simple integrated mathematical model which minimizes the cost of machinery failures and producing defects. We determine the optimal wear limit of tool by considering the percent defects. cost, the preventive maintenance cost, and the corrective maintenance cost.

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Optimal Burn-in Time under Cumulative Pro-Rata Replacement Warranty

  • Yun, Won-Young;Lee, Yang-Woo;Chung, Il-Han;Luis Ferreira
    • International Journal of Reliability and Applications
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    • 제2권4호
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    • pp.241-251
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    • 2001
  • In this paper, optimal bum-in time to minimize the total mean cost, which is the sum of manufacturing cost with burn-in and cumulative warranty-related cost, is obtained. When the products with cumulative pro-rata warranty have high failure rate in the early period (infant mortality period), a burn-in procedure is adopted to eliminate early product failures. After burn-in, the posterior product life distribution and the warranty-related cost are dependent on burn-in time; long burn-in period may reduce the warranty-related cost, but it increases the manufacturing cost. The paper provides a methodology to obtain total mean cost under burn-in and cumulative pro-rata warranty. Property of the optimal burn-in time is analyzed, and numerical examples and sensitivity analysis are studied.

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수리비용이 증가할 때의 수리 사용 후 교환정책 (Preventive Replacement Policy under Increasing Minimal Repair Costs at Failure)

  • 박성범;김영민
    • 대한안전경영과학회지
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    • 제8권2호
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    • pp.139-153
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    • 2006
  • This paper deals with two forms of preventive replacement policy with minimal repair at failure. Those are, 1. the replacement policy I based on the cumulative operating time. 2. the replacement policy II based on the number of failures. The basic assumptions are; (1) the cost of minimal repair at failure is increasing with the number of failures since the last replacement, (2) the equipment fails stochastically with time.

저원가 항공사의 경영전략과 실패사례에 관한 연구 (A study on Management Strategy and Cases of Failure of Low Cost Carriers)

  • 하수동;이윤철
    • 한국항공운항학회지
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    • 제14권2호
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    • pp.45-55
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    • 2006
  • Air transportation industry becomes more competitive because that the restrictions on new access to market were eased and related enough for each airline to choose the freight rate and the route without rein. New competitors are pursuing convergence strategy which focuses on low freight rate as a niche strategy for increasing market share by stimulating low cost demand. This strategy is now spreading all over the world such places as Europe, Asia, Oceania and etc. As of December 1, 2004, hundreds of low cost carriers are participating actively in the market and finding their level as a new strategic group in the air transportation industry with expanding their market. In case of USA, however, many airlines, which had newly entered to the market, went into bankruptcy in the mid-1980s. People Express in USA established in 1980 is one of the examples of failure. In case of Japan, Hokkaido International Airline, a typical low cost carrier which established in 1997, filed for bankruptcy. This study is for examining the strategic implication closely through the study on management strategy and cases of failure of low cost carriers.

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Making Decision of the Maintenance Priority of Power Distribution System using Time Varying Failure Rate and Interruption Cost

  • Chu, Cheol-Min;Kim, Jae-Chul;Yun, Sang-Yun
    • Journal of Electrical Engineering and Technology
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    • 제4권1호
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    • pp.43-48
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    • 2009
  • The purpose of the this paper is to make decision of the maintenance priority of power distribution system using Time-Varying Failure Rate(TVFR) with interruption cost. This paper emphasizes the practical use of the reliability indices and interruption cost. To make a decision of maintenance priority on power distribution system equipment, the quantification of the reliability level should be represented as a cost. In this paper, the TVFR of power distribution system equipment applied in this paper utilizes analytic method to use the historical data of KEPCO. From this result, the sensitivity analysis on TVFR of equipment was done for the priority, which represents that high priority of the equipment has more effect on system reliability, such as SAIDI or SAIFI, than other equipment. By this priority, the investment plan is established. In this result, customer interruption cost(CIC) could be extracted, and CIC is used as weighting factor to consider a importance of customer. After that, the result calculated the proposal method in this paper is compared with other priority method, such as lifetime, failure rate or only sensitivity.

Computer-Aided Decision Analysis for Improvement of System Reliability

  • Ohm, Tai-Won
    • 대한안전경영과학회지
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    • 제2권4호
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    • pp.91-102
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    • 2000
  • Nowadays, every kind of system is changed so complex and enormous, it is necessary to assure system reliability, product liability and safety. Fault tree analysis(FTA) is a reliability/safety design analysis technique which starts from consideration of system failure effect, referred to as “top event”, and proceeds by determining how these can be caused by single or combined lower level failures or events. So in fault tree analysis, it is important to find the combination of events which affect system failure. Minimal cut sets(MCS) and minimal path sets(MPS) are used in this process. FTA-I computer program is developed which calculates MCS and MPS in terms of Gw-Basic computer language considering Fussell's algorithm. FTA-II computer program which analyzes importance and function cost of VE consists. of five programs as follows : (l) Structural importance of basic event, (2) Structural probability importance of basic event, (3) Structural criticality importance of basic event, (4) Cost-Failure importance of basic event, (5) VE function cost analysis for importance of basic event. In this study, a method of initiation such as failure, function and cost in FTA is suggested, and especially the priority rank which is calculated by computer-aided decision analysis program developed in this study can be used in decision making determining the most important basic event under various conditions. Also the priority rank can be available for the case which selects system component in FMEA analysis.

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Inverse-type 수명분포에 근거한 유한고장 NHPP 소프트웨어 개발비용 모형의 성능에 관한 비교 연구 (Comparative Study on the Performance of Finite Failure NHPP Software Development Cost Model Based on Inverse-type Life Distribution)

  • 박승규
    • 한국전자통신학회논문지
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    • 제18권5호
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    • pp.935-944
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    • 2023
  • 본 연구에서는 신뢰성 연구에 적합하다고 알려진 Inverse-type(: Inverse-Exponential, Inverse-Rayleigh) 수명분포를 유한고장 NHPP(: Nonhomogeneous Poisson Process) 기반의 소프트웨어 개발비용 모형에 적용한 후, 성능을 결정하는 속성을 분석하였다. 또한, 모형의 효율성을 평가하기 위해 Goel-Okumoto 기본 모형과 함께 비교하였다. 고장 시간 데이터를 이용하여 모형의 성능을 분석하였고, 모수의 계산은 MLE(: Maximum Likelihood Estimation)를 적용하였다. 결론적으로, 첫째, 개발비용을 결정하는 m(t)를 분석한 결과, Inverse-Exponential 모형이 참값에 대한 오차가 적어 효율적이었다. 둘째, 개발비용과 함께 방출시간을 분석한 결과 Inverse-Rayleigh 모형이 가장 좋은 것으로 확인되었다. 셋째, 제안된 모형의 속성(m(t), 비용, 방출시간)을 종합적으로 평가한 결과, Inverse-Rayleigh 모형의 성능이 가장 우수하였다. 따라서 소프트웨어 개발자가 초기 프로세스에서 본 연구 데이터를 효율적으로 활용할 수 있다면, 비용에 영향을 미치는 속성들을 사전에 탐색하고 분석할 수 있을 것이다.

중약진 지역에서의 지진격리교량의 비용효율성 평가 (Cost Effectiveness Evaluation of Seismic Isolated Bridges in Low and Moderate Seismic Region)

  • 고현무
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 2000년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Fall 2000
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    • pp.440-447
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    • 2000
  • In order to evaluate the cost effectiveness of seismic isolation for bridges in low and moderate seismic region, a method of calculation minimum life-cycle cost of seismic-isolated bridges under specific acceleration level and soil condition is developed. Input ground motion is modeled as spectral density function compatible with response spectrum for combination of acceleration coefficient and site coefficient. Failure probability is calculated by spectrum analysis based on random vibration theories to simplify repetitive calculations in the minimization procedure. Ductility of piers and its effects on cost effectiveness are considered by stochastic linearization method. Cost function and cost effectiveness index are defined by taking into consideration the characteristics of seismic isolated bridges. Limit states for calculation of failure probability are defined on superstructure, isolator and pier, respectively. The results of example design and analysis show that seismic isolation is more cost-effective in low and moderate seismic region than in high seismic region.

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