• Title/Summary/Keyword: Fail safe design

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A new mount with moving-magnet type electromagnetic actuator for naval shipboard equipment

  • Shin, Yun-Ho;Moon, Seok-Jun;Kwon, Jeong-Il;Jung, Woo-Jin;Jeon, Jae-Jin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.1
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    • pp.41-55
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    • 2015
  • This study is proposed a new hybrid mount having a moving-magnet type electromagnetic actuator to reduce the vibration transmitted from naval shipboard equipment to the structure of the ship's hull. Optimal design specifications are determined through experimental analysis. The detailed design of the hybrid mount is determined through several design steps with electromagnetic numerical analysis using Maxwell Software(S/W). The hybrid mount that combines a rubber mount and an electromagnetic actuator has a fail-safe function for shock resistance. The mount is fabricated and tested using a universal testing machine to evaluate the design specifications. Finally, numerical simulation of the hybrid mount is performed to confirm control performance and applicability.

Applying Fire Risk Analysis to Develop Fire-safe Modular Walls: Guidance to Material Selection, Design Approach and Construction Method

  • Lim, Seokho;Chung, Joonsoo;Kim, Mihyun Esther
    • Architectural research
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    • v.24 no.2
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    • pp.21-27
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    • 2022
  • For the past decade, South Korea had experienced catastrophic building fires, which resulted in consider-ably high number of casualties. This motivated research to develop fire-safe wall assemblies. In this study Fire Risk Analysis (FRA) is conducted as part of the project designing phase to ensure fire safety of the final product. Traditional approach was to consider fire performance at the end of the designing stage, when PASS/FAIL fire test results are required to be submitted to the Authority Having Jurisdiction (AHJ). By applying a fire risk analysis to guide the designing phase, overall fire safety of a wall assembly can be achieved more systematically as conducting FRA allows designers to clearly identify elements that are more vulnerable to fire and simply replace them with other practical options. Severity of fire risk is determined by considering the fire hazards of a wall assembly such as the exterior layer, insulation, vertical connectivity, and external ignition sources (e.g., photovoltaic panels). Frequency of fire risk is assessed based on the factors affecting fire likelihood, which are air cavity and fire-stopping applied in the design, and random design changes occurring during on-site construction. Fire risk matrix is proposed based on these fire risk factors and efforts to reduce the fire risk level associated with the wall assembly are given by systematically assessing the fire risk factors identified from fire risk analysis. Current study demonstrates how fire risk analysis can be applied to develop fire-safe walls by reducing the relevant fire risks- both severity and frequency.

Characteristics of AE Signals from Fatigue Crack Propagation and Penetration of a Surface Crack in 6061 Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.4 no.1
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    • pp.44-50
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    • 2001
  • Existing surface defects in structural members often act as sites of fatigue crack initiation, and if undetected, these cracks may grow through the thickness of the member, leading to catastrophic failure of the structure. Thus, in-service monitoring of fatigue cracks through reliable and effective nondestructive techniques is an important ingredient in the leak-before-break (LBB) design and safe operation of defects critical structures. An advanced, waveform-based, acoustic emission (AE) technique has been used in this paper to study the characteristics of the signals emanating from the initiation, growth and through-the -thickness penetration of surface fatigue crack in a 6061 aluminum plate. The goal of this experimental study is to determine whether the evolution of the fatigue crocks could be identified from the properties of the waveforms produced during the tests. The AE waveform signals detected at different stages of crack growth was found to have different temporal and spectral characteristics. The data analysis technique presented here can be applied to real-time monitoring of the initiation and propagation of fatigue cracks in structural components.

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Semiconductor wafer exhaust moisture displacement unit (반도체 웨이퍼 공정 배기가스 수분제어장치)

  • Chan, Danny;Kim, Jonghae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.8
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    • pp.5541-5549
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    • 2015
  • This paper introduces a safer and more power efficient heater by using induction heating, to apply to the semiconductor wafer fabrication exhaust gas cleaning system. The exhaust gas cleaning system is currently made with filament heater that generates an endothermic reaction of N2 gas for the removal of moisture. Induction theory, through the bases of theoretical optimization and electronic implementation, is applied in the design of the induction heater specifically for the semiconductor wafer exhaust system. The new induction heating design provides a solution to the issues with the current energy inefficient, unreliable, and unsafe design. A robust and calibrated design of the induction heater is used to optimize the energy consumption. Optimization is based on the calibrated ZVS induction circuit design specified by the resonant frequency of the exhaust pipe. The fail-safe energy limiter embedded in the system uses a voltage regulator through the feedback of the MOSFET control, which allows the system performance to operate within the specification of the N2 Heater unit. A specification and performance comparison from current conventional filament heater is made with the calibrated induction heater design for numerical analysis and the proof of a better design.

Experimental and analytical study on prestressed concrete hollow slabs with asymmetric boundary conditions

  • Ma, Haiying;Lai, Minghui;Xia, Ye
    • Structural Engineering and Mechanics
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    • v.81 no.1
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    • pp.59-68
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    • 2022
  • Prestressed prefabricated hollow core concrete slabs with spans of 5 m and 10 m are commonly used since last century and still in service due to the advantage of construction convenience and durability. However, the end slabs are regularly subjected to cracks at the top and fail with brittleness due to the asymmetric boundary conditions. To better maintain such widely used type of hollow core slabs, the effect of asymmetric constraint in the end slabs are systematically studied through detailed nonlinear finite element analyses and experimental data. Experimental tests of slabs with four prestressed tendons and seven prestressed tendons with different boundary conditions were conducted. Results observe three failure modes of the slabs: the bending failure mode, shear and torsion failure mode, and transverse failure mode. Detailed nonlinear finite element models are developed to well match the failure modes and to reveal potential damage scenarios with asymmetric boundary conditions. Recommendations regarding ultimate capacity of the slabs with asymmetric boundary conditions are made to ensure a safe and rational design of prestressed concrete hollow slabs for short span bridges.

Numerical Investigation of Blackbody Design for Spaceborne Image Sensor Non-uniformity Characteristic Calibration (우주용 영상센서 출력특성 교정용 흑체 설계의 해석적 유효성 검토)

  • Kim, Hye-In;Choi, Pil-Gyeong;Jo, Mun-Shin;Oh, Hyun-Ung
    • Journal of Aerospace System Engineering
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    • v.14 no.3
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    • pp.42-50
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    • 2020
  • For calibration of the non-uniformity characteristics of the space-borne infrared (IR) sensor, a black body system shall provide estimated representative surface temperature at various reference temperatures by using the limited number of temperature sensors. The black body system proposed in this study has an I/F flange integrated on the rear side of the black body for installation of the heat pipe to transfer the residual heat after the black body heat-up. This design allows for obtaining a circular symmetric thermal contour of black body with low surface temperature gradient, leading to much easier representative temperature estimation. Additionally, this provides mechanically stable thermal I/F under launch and on-orbit environmental loads, as well as allowing a fail safe design by using the two heat pipes. Also, a highly accurate temperature estimation is possible even if the temperature sensors are attached on the surface on the rear side of the black body. The effectiveness of the thermal design of the proposed black body has been verified through the on-orbit thermal analysis. Based on the results, the representative surface temperature was estimated according to the number and position of the temperature sensors.

Ergonomic Analysis and Improvement of Crane Safety Certification Standards (크레인 안전인증기준에 대한 인간공학적 분석 및 개선)

  • Lee, Yongseok;Jung, Kihyo
    • Journal of the Korea Safety Management & Science
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    • v.23 no.3
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    • pp.1-9
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    • 2021
  • Crane is an important equipment for the transport of heavy goods in industrial sites, but it is also known as one of the most fatal machines. In order to reduce crane accidents, it is necessary to minimize human errors during crane operations. To achieve this, ergonomic design principles are recommended to be reflected from the crane design stage. The study analyzed the safety certification standards for crane that should be fulfilled at the crane design and manufacturing stage. This study selected five representative ergonomic design principles (feedback, compatibility, consistency, full-proof, and fail-safe) by surveying heuristic evaluation principles that are widely used for usability evaluation in early design stage. Next, the principles were applied to the safety certification standards to identify insufficient clauses. This study identified 12 insufficient clauses out of 119 in the current safety certification standards for crane and discussed their improvement directions to comply the ergonomic principles. The analysis results of this study can help of improving the safety certification standards and the method used in this study can also be applied to identify insufficient clauses in the safety certification standards for other industrial machines such as press machine and lift.

Design of Roll Forming Machine for Fail Safe Chord Forming Process (페일 세이프 코드의 성형가공 롤 포밍 머신의 설계)

  • Jung, Won-Jae;Park, Min-Hyeok;Choi, Jin-Kyu;Nam, Kwang-Sik;Shang, Zhao;Lee, Jae-Hyung;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.44-49
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    • 2014
  • Roll forming technology has a problem in that it depends only on experience without accurate data in the actual field. To solve this problem, it is necessary to procure accurate data during the roll forming process. To this end, we determined the operating force and the material thickness by implementing several changes to those variables during an experiment. This study compares the FEA results and experimental results. Experimental results were used for the basic data of the design. The FEA results show that the roll forming machine is operating accurately and safely. And, a comparison of the results shows that the design of the automatic roll forming machine is operating in the right way. This design of an automatic roll forming machine will be helpful for many areas of the industry.

압력용기,배관등에 있어서 파단전 누설 안전대책

  • 남기우
    • Journal of the KSME
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    • v.31 no.3
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    • pp.267-275
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    • 1991
  • LBB 설계법은 오늘날 같이 플랜트의 대형화 및 복잡화함에 따라서, 균열이 발생하였다고 하여도 기기의 점검시 발견하지 못하는 수가 있을 것이다. 이러한 경우에 있어서 LBB 설계법은 fail safe design으로서 만일의 손상이 발생하더라도 플랜트의 안전성 및 경제성 확보를 위하여 매우 중요한 설계법이다. 이 LBB 설계법은 위에서도 설명하였듯이 선진제국에서는 상당히 연구가 진전되어 있으나, 우리나라에서는 이 분야에 연구가 전혀 없는 실정이다. 특히 에너지자원이 부족한 우리나라로서는 LNG, LPG 가스의 수입에 있어서, 이러한 저온가스를 운반할 tanker의 개발에 있어서도 LBB의 확보가 중요한 것이다. 또한 발전에너지원을 석유에만 의존하는 현재의 추세에서, 우라늄 등에 의한 원자력발전으로 대체되어 가고 있는 현재 전 발전능력의 약 50%를 의존하고 있는 실정이다. 이러한 면에서 실제의 구조물이 일시에 파단이 일어나지 않고, 파단 신뢰성이 충분히 높다는 것을 실증하여 둔다는 것은 안전성평가상 지극히 중요한 것이다.

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Considerations in the Safety Evaluation of the Lateral Structural Members Reinforced with Steel Plate or CFRP Sheet (강판 또는 탄소섬유시트 보강된 수평 구조 부재의 안전성 평가시 고려사항)

  • 강석원;박형철;오보환
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.331-334
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    • 2003
  • Since regulation or specification for the reinforcing method are quite ambiguous, structural design for the reinforcement can be subjectively and arbitrarily conducted. Thus, reasonable limitation and guide for the quantity of the reinforcement are required for the safe use of the structure after repair. In order to guarantee the safety of the structural member several items should be considered; reinforcing limit to avoid the brittle failure, least required strength of the existing member before reinforcement in order not to fail under the new serviceability load condition when reinforcing steel plates or CFRP sheets are harmed or subjected to fire.

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