• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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• pp.464-464
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• 2008

This study investigated the slow cooling conditions in the molding of aspheric glass lens using the design of experiment (DOE). The optimization of the slow cooling conditions with respect to the form accuracy (PV) of the molded lens were ascertained by employing full factorial design. As a result of the analysis of variance (ANOVA) and P-value (significance level), it was verified that slow cooling rate represent the most significant operative variables that affect the corresponding response variable. In the optimum condition, the molded lens show 82% of transcription ratio.

• Journal of Information Display
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• 제9권3호
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• pp.28-32
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• 2008

Low sustained voltage $(V_s)$ and high luminous efficiency (lumen/Watts) are required for the enhanced performance of an AC PDP. Both are not realized in the same condition, however, because luminous efficiency decreases when the sustained voltage is lowered in most cases. In this study, the three design factors in the front panel of a PDP, i.e., the thickness and position of the bus electrode and the thickness of the dielectric layer, were chosen to investigate how they affect the sustained voltage and the luminous efficiency, and to find a way to optimize them. Two values were given to each of the three design factors, and experiments were done via full factorial design, i.e., with a total of eight conditions, using a 3-in.diagonal test panel. The changes in the sustained voltage and the luminous characteristics were explained in connection with the discharge characteristics of the PDP cells.

• 한국기계가공학회지
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• 제11권2호
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• pp.60-65
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• 2012

This paper deals with an CAE analysis and optimization of injection molding for a mobile phone cover. Two design goals are established in the optimization; one is to switch over the feed system from cold runner to hot runner for the purpose of reducing material costs, and the other is to minimize the warpage in order to improve product quality. By the full-factorial experiments for design parameters, we showed that the cold runner design could be changed to the hot runner design by replacing the current resin with a new resin of higher fluidity. In addition, we could significantly reduce the warpage of the cover product under the hot runner system by optimizing packing pressure and packing time.

• 한국정보통신학회논문지
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• 제10권11호
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• pp.2075-2082
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• 2006

이 논문은 p-type single-crystalline float zone (FZ) 웨이퍼를 이용한 고효율 태양전지 제조 공정상의 공정 모델링과 최적화 기술에 대하여 서술하였다. 태양전지 제조 공정 중 중요한 4가지의 공정 1) Emitter formation; 2) Anti-Reflection-Coating (ARC): 3) Screen-printing; 4) Contact formation 중에서 제조비용을 줄여주며, 성능을 증대 시키는데 중요한 contact formation 공정을 모델링을 하고, 최적화 하였다. 본 논문에서는 공정에 소요되는 시간과 비용을 줄이기 위해 실험 계획법 (design of experiments: DOE) 중 중심 합성계획 (central composite design)을 이용하여 24개의 요인 (factorial), 8개의 축점 (axial points), 3개의 중심점 (center points)과 실험의 범위를 증가시키기 위한 6개의 임의점(random points)으로 실험계획을 수립하였다. 접촉형성(contact formation) 공정 이후에는 실험 결과를 사용하여 신경망 (neural network)으로 모델링을 하였다. 수립된 신경망 모델을 바탕으로 유전자 알고리즘 (genetic algorithm)을 이용하여 다양한 조합의 공정 파라미 터를 합성하는 방법으로 최적화를 수행하여 고효율의 태양전지를 구현할 수 있는 최적의 공정 조건을 수립하였다.

• 대한기계학회논문집 C: 기술과 교육
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• 제2권2호
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• pp.113-124
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• 2014

항공기를 개발하는데 있어 형상 결정과 요구도 입증은 주로 비행시험 결과에 의존한다. 비행시험은 많은 시간과 비용을 요구하므로 비행시험 계획을 체계적으로 수립하고 분석함으로써 비용절감과 일정단축에 기여할 수 있다. 본 논문에서는 한국형 기동헬기에 적용된 진동 비행시험 사례를 적용하여 비행시험 계획을 체계적으로 수립하고 분석할 수 있는 방안을 제시하였다. 본 논문에서는 주요 부위에서 측정한 진동수준 값을 가지고 종합적인 진동수준 만족도를 하나의 수치로 나타내기 위하여 호감도 함수를 채택하고 진동수준의 측정을 위한 비행시험을 체계적으로 수행하기 위하여 실험계획법의 하나인 부분요인배치법을 사용하였다. 또한 비행시험을 단계적으로 수행하여 비행시험 횟수를 더욱 줄일 수 있는 방법을 제시하였다.

• 산업공학
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• 제11권3호
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• pp.23-40
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• 1998

In this paper, a method to determine the optimal configuration of operating policies in an integrated-automated manufacturing system using the Taguchi method and computer simulation experiments is presented. An integrated-automated manufacturing system called direct-input-output manufacturing system(DIOMS) is described. We only consider the operational aspect of the DIOMS. Four operating policies including input sequencing control, dispatching rule for the storage/retrieval(S/R) machine, machine center-based part type selection rule, and storage assignment policy are treated as design factors. The number of machine centers, the number of part types, demand rate, processing time and the rate of each part type, vertical and horizontal speed of the S/R machine, and the size of a local buffer in the machine centers are considered as noise factors in generating various manufacturing system environment. For the performance characteristics, mean flow time and throughput are adopted. A robust design experiment with inner and outer orthogonal arrays are conducted by computer simulation, and an optimal configuration of operating policies is presented which consists of a combination of the level of each design factor. The validity of the optimal configurations is investigated by comparing their signal-to-noise ratios with those obtained with full factorial designs.

• 한국전기전자재료학회논문지
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• 제20권8호
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• pp.720-725
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• 2007

This study investigated the pressing conditions in the molding of aspheric glass lenses for the mega pixel phone camera module using the DOE method. Tungsten carbide (WC; Japan, Everloy Co., 002K),which contained 0.5 w% cobalt (Co), was used to build the mold. The mold surface was ultra-precision ground and polished, and its form accuracy (PV) was 0.85um in aspheric surface. We selected four factors, pressing temperature, force and time of first step, and force of second step, respectively, as the parameters of the pressing process. in order to reduce the number of experiments, we applied fractional factorial design considering the main effects and two-way interactions. The analysis results indicate that the only two main effects, the pressing temperature and the time of pressing step 1, are available for the form accuracy (PV) of the molded lens. The analysis results indicated that the best combination of the factors for lowering the form accuracy(PV) value of molded lens was to have them at their low levels.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.769-772
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• 2005

This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product fur the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.

• 한국정밀공학회지
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• 제23권6호
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• pp.44-51
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• 2006

This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product for the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.

• Food Science and Biotechnology
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• 제18권2호
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• pp.442-448
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• 2009

In this study Bacillus subtilis PTCC 1023 was used for the production of protopectinase using soybean based media. The use of isolated soybean protein (ISP) and soybean flour resulted in similar protopectinase production and growth rates. The effect of medium composition on protopectinase production was studied using central composite design (CCD) methodology. The change in the concentration of ISP (1-7%), glucose (0-10%), and phosphate (0.1-0.3 M) was found to affect the protopectinase activity (response variable) after 24 hr of cultivation. In the range studied, ISP and glucose had a negative effect on the response variable, whereas phosphate had a positive effect. A statistically significant interaction was identified between phosphate and ISP, suggesting that correct optimization of medium formulation in this case can only be obtained using factorial design of experiments. Protopectinase activity exceeding 215 U/mL was obtained in a medium containing 4% ISP, 0.3M phosphate, and no added sugar.