• 제목/요약/키워드: Fabrication Management

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Roll out 알고리듬을 이용한 반복 작업을 하는 안전병렬기계 알고리듬 개발 (- Development of an Algorithm for a Re-entrant Safety Parallel Machine Problem Using Roll out Algorithm -)

  • 백종관;김형준
    • 대한안전경영과학회지
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    • 제6권4호
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    • pp.155-170
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    • 2004
  • Among the semiconductor If-chips, unlike memory chips, a majority of Application Specific IC(ASIC) products are produced by customer orders, and meeting the customer specified due date is a critical issue for the case. However, to the one who understands the nature of semiconductor manufacturing, it does not take much effort to realize the difficulty of meeting the given specific production due dates. Due to its multi-layered feature of products, to be completed, a semiconductor product(called device) enters into the fabrication manufacturing process(FAB) repeatedly as many times as the number of the product specified layers, and fabrication processes of individual layers are composed with similar but not identical unit processes. The unit process called photo-lithography is the only process where every layer must pass through. This re-entrant feature of FAB makes predicting and planning of due date of an ordered batch of devices difficult. Parallel machines problem in the photo process, which is bottleneck process, is solved with restricted roll out algorithm. Roll out algorithm is a method of solving the problem by embedding it within a dynamic programming framework. Restricted roll out algorithm Is roll out algorithm that restricted alternative states to decrease the solving time and improve the result. Results of simulation test in condition as same as real FAB facilities show the effectiveness of the developed algorithm.

모듈러 플랜트의 업무특성을 고려한 위험 평가 및 예비비 예측 (Risk Assessment and Contingency Prediction considering Work Characteristics for Modular Plant Construction Projects)

  • 강현욱;김종욱;김용수
    • 한국건설관리학회논문집
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    • 제19권5호
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    • pp.81-89
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    • 2018
  • 본 연구의 목적은 플랜트 건설사업에서 모듈러 공법의 적용이 확대됨에 따라 모듈러 플랜트에 대한 업무특성을 고려하여 위험을 평가하고 위험에 대응하기 위한 예비비를 예측하는 것이다. 연구방법은 모듈러 플랜트의 업무특성을 고려하여 위험의 영향을 평가하기 위한 모델(방법)과 예비비를 예측하기 위한 모델(방법)을 제시한다. 그리고 제시된 모델을 기반으로 모듈러 플랜트 건설사업 1곳을 사례로 선정하여 위험요인의 영향을 평가하고 예비비를 예측한다. 상기와 같은 목적과 방법에 따라 도출된 결과는 다음과 같다. 위험요인의 발생확률과 영향점수를 평가하여 중요 위험요인 15개를 선정하였다. 그리고 모듈러 플랜트의 특성을 고려하기 위하여 설계(E), 구매(P), 제작(F), 운송(T), 시공(C)단계로 업무를 분류하여 예측된 예비비는 기초사업비(610,503,596 천원) 대비 약 6.739%이며, 설계(E) 2.850%, 구매(P) 6.225%, 제작(F) 6.211%, 운송(T) 4.165%, 시공(C) 8.168%로 도출되었다. 본 모델은 위험관리를 위한 의사결정 과정에서 정량적인 결과를 도출하는 방법으로 활용된다.

1MJ급 초전도에너지저장시스템 제작 및 평가 (Test and Fabrication of the 1MJ Superconducting Magnetic Energy Storage System)

  • 김해종;성기철;조전욱;김석환;배준한;이언용;권영길;류 경우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 하계학술대회 논문집 B
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    • pp.685-687
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    • 2002
  • For several decades researches and developments on superconducting magnetic energy storage (SMES) system have been done for efficient electric power management. Korea Electrotechnology Research Institute(KERI) have developed of a 1MJ. 300kVA SMES System for improving power quality in sensitive electric loads. We developed the code for design of a SMES magnet. which could find the parameters of the SMES magnet having minimum amount of superconductors for the same stored energy. and designed the 1MJ SMES magnet by using it. This paper describes the design. fabrication and experimental results for the SMES magnet. cryostat, HTS current lead and power converter.

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민감부하 보상용 1 MJ 초전도 에너지저장 시스템 제작 및 시험 (Fabrication and Test of a 1 MJ Superconducting Energy Storage System for the Sensitive Load)

  • 성기철;유인근;한성룡;정희종
    • 한국초전도ㆍ저온공학회논문지
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    • 제3권2호
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    • pp.39-43
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    • 2001
  • For several decades researches and development on superconducting magnetic energy storage(SMES) system have been done for efficient electric power management. Korea Electrotechnology Research Institute (KERI) have developed of a 1MJ , 300kVA SMES System for improving power quality in sensitive electric loads. It consists of an IGBT (Insulated Gate Bipolar Transistor) based power conversion module. NbTi mixed matrix conductor superconducting magnet and a cryostat with HTS current leads. We developed the code fro design of a SMES magnet. Which could find the parameters of the SMES magnet having minimum amount of superconductors for the same store denerby. and designed the 1 MJ SMES magnet by using it . And we have design and fabricated cryostat with kA class HTS current leads for a 1 MJ SMES System. This paper describes the design fabrication and test results for a 1MJ SMES System.

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Fabrication of Infrared Filters for Three-Dimensional CMOS Image Sensor Applications

  • Lee, Myung Bok
    • Transactions on Electrical and Electronic Materials
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    • 제18권6호
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    • pp.341-344
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    • 2017
  • Infrared (IR) filters were developed to implement integrated three-dimensional (3D) image sensors that are capable of obtaining both color image and depth information at the same time. The combination of light filters applicable to the 3D image sensor is composed of a modified IR cut filter mounted on the objective lens module and on-chip filters such as IR pass filters and color filters. The IR cut filters were fabricated by inorganic $SiO_2/TiO_2$ multilayered thin-film deposition using RF magnetron sputtering. On-chip IR pass filters were synthetized by dissolving various pigments and dyes in organic solvents and by subsequent patterning with photolithography. The fabrication process of the filters is fairly compatible with the complementary metal oxide semiconductor (CMOS) process. Thus, the IR cut filter and IR pass filter combined with conventional color filters are considered successfully applicable to 3D image sensors.

A hollow definitive obturator fabrication technique for management of partial maxillectomy

  • Patil, Pravinkumar Gajanan;Patil, Smita Pravinkumar
    • The Journal of Advanced Prosthodontics
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    • 제4권4호
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    • pp.248-253
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    • 2012
  • Maxillary obturator prosthesis is the most frequent treatment option for management of partial or total maxillectomy. Heavy weight of the obturators is often a dislocating factor. Hollowing the prosthesis to reduce its weight is the well established fact. The alternate technique to hollow-out the prosthesis has been described in this article which is a variation of previously described processing techniques. A pre-shaped wax-bolus was incorporated inside the flasks during packing of the heat-polymerized acrylic resin to automatically create the hollow space. The processing technique described is a single step flasking procedure to construct a closed-hollow-obturator prosthesis as a single unit. To best understand the technique, this article describes management of a patient who had undergone partial maxillectomy secondary to squamous cell carcinoma rehabilitated with a hollow-obturator prosthesis.

Challenges and Future of Prefabricated Pipe Spools

  • Tadwalkar, Sahil;Lee, Yujin;Fischer, Martin
    • 국제학술발표논문집
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    • The 9th International Conference on Construction Engineering and Project Management
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    • pp.678-685
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    • 2022
  • Prefabrication is a construction technique that is increasingly being applied to different building components due to its many benefits, including higher quality and lower waste. Despite these advantages, there are challenges in execution of these components on projects, due to transportation logistics, skilled labor requirements, and project management techniques. This paper investigates the current landscape of prefabricated pipe spools and potential solutions for minimizing these challenges. The scope of this research includes a proposed workflow, to standardize implementation of these components. Semi-structured interviews were conducted with industry professionals to assess current industry practices and the validity of the proposed workflow. Findings of this paper indicate that greater integration between design, fabrication and transportation is required to minimize inefficiencies when implementing prefabricated pipe spools on projects.

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다구찌 방법을 이용한 신발 아웃솔 펠레타이징 기계 절단부의 강건설계 (Taguchi-based robust design for the footwear outsole pelletizing machine cutter)

  • 권오훈;구평회;권혁무
    • 품질경영학회지
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    • 제44권4호
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    • pp.935-949
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    • 2016
  • Purpose: This study attempts to find out the optimum condition of the rotary cutter making pellet in the footwear outsole process. The pellets are used in the process of outsole rubber fabrication to reduce cycle time and save raw material. Methods: Computer simulations are used to analyze the maximum stress in the rotary cutter after designing a variety of cutter shapes. Taguchi method is used to identify the robust condition of the cutter. In $L_{18}$ orthogonal array, the control factors such as knife width, twisted angle, number of knives, diameter, knife depth and supported angle are considered and noise factors like assembly tolerance and amount of antifriction are allocated. Results: It is found that the most important factors to reduce maximum stress in the cutter are supported angle and diameter. Using Tacuchi's results, we can reduce 70% cycle time and 9% raw material compared to the traditional method using cutting die. Conclusion: When designing the rotary cutter, the best conditions are the diameter at its maximum allowable value and supported angle in the boundary of machine inner space.

Analysis and survey of design decision making process in steel production process

  • Furukawa, Satoru;Yoshida, Tomohiro;Chi, Naiyuan;Okamoto, Hiroyuki;Furusaka, Shuzo
    • 국제학술발표논문집
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    • The 8th International Conference on Construction Engineering and Project Management
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    • pp.30-37
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    • 2020
  • In the building construction, the steel-frame work occupies an important position in terms of structure, cost and quality. Especially in Japan, steel frames have traditionally been the main structure of many buildings. For steel-frame works in such positions, this paper investigates an existing steel fabricator to clarify the actual conditions of design decision making process and management method in steel production process. This study focuses on a steel fabricator (Company M in the following sentences), whose main market is Japan and which has facilities in Thailand, China, and Japan. Company M uses QR codes to control the production status of products, and exchanges all information between inside and outside the company via specialized departments in the form of documents. The authors have already analyzed the relationship between production lead time and defect rate based on actual project data at Architectural Institute of Japan in 2016. In 2019, we expressed the process from the confirmation of the design information of the current steel frame to the production by WBS, and clarified the relationship between the production lead time and steel frame product quality structurally. In this paper, the authors reoport the progress of the survey conducted so far, the positioning of the collected data, and the future survey policy.

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알루미늄 합금 제조공정에서의 선형계획모델 기반 재활용 원재료 혼합 비율 결정 알고리즘 (A Linear Programming-Based Algorithm for Raw Recycled Material Mixtures in the Aluminum Alloy Fabrication Process)

  • 강민주;김지훈;송경진;변유진;김재곤
    • 산업경영시스템학회지
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    • 제47권2호
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    • pp.40-47
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    • 2024
  • As environmental concerns escalate, the increase in recycling of aluminum scrap is notable within the aluminum alloy production sector. Precise control of essential components such as Al, Cu, and Si is crucial in aluminum alloy production. However, recycled metal products comprise various metal components, leading to inherent uncertainty in component concentrations. Thus, meticulous determination of input quantities of recycled metal products is necessary to adjust the composition ratio of components. This study proposes a stable input determination heuristic algorithm considering the uncertainty arising from utilizing recycled metal products. The objective is to minimize total costs while satisfying the desired component ratio in aluminum manufacturing processes. The proposed algorithm is designed to handle increased complexity due to introduced uncertainty. Validation of the proposed heuristic algorithm's effectiveness is conducted by comparing its performance with an algorithm mimicking the input determination method used in the field. The proposed heuristic algorithm demonstrates superior results compared to the field-mimicking algorithm and is anticipated to serve as a useful tool for decision-making in realistic scenarios.