• Title/Summary/Keyword: FVM Simulation

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Numerical Simulation of Transport Phenomena for Laser Full Penetration Welding

  • Zhao, Hongbo;Qi, Huan
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.13-22
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    • 2017
  • In laser full penetration welding process, full penetration hole(FPH) is formed as a result of force balance between the vapor pressure and the surface tension of the surrounding molten metal. In this work, a three-dimensional numerical model based on a conserved-mass level-set method is developed to simulate the transport phenomena during laser full penetration welding process, including full penetration keyhole dynamics. Ray trancing model is applied to simulate multi-reflection phenomena in the keyhole wall. The ghost fluid method and continuum method are used to deal with liquid/vapor interface and solid/liquid interface. The effects of processing parameters including laser power and scanning speed on the resultant full penetration hole diameter, laser energy distribution and energy absorption efficiency are studied. The model is validated against experimental results. The diameter of full penetration hole calculated by the simulation model agrees well with the coaxial images captured during laser welding of thin stainless steel plates. Numerical simulation results show that increase of laser power and decrease of welding speed can enlarge the full penetration hole, which decreases laser energy efficiency.

Simulation of the High Frequency Hyperthermia for Tumor Treatment (종양치료용 고주파 열치료 인체적용 시뮬레이션)

  • Lee, Kang-Yeon;Jung, Byung-Geun;Kim, Ji-won;Park, Jeong-Suk;Jeong, Byeong-Ho
    • Journal of the Korea Convergence Society
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    • v.9 no.3
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    • pp.257-263
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    • 2018
  • Hyperthermia supplies RF high-frequency energy above 1MHz to the tumor tissue through the electrodes. And the temperature of the tumor tissue is increased to $42^{\circ}C$ or more to cause thermal necrosis. A mathematical model can be derived a human body model for absorption and transmission of electromagnetic energy in the human model and It is possible to evaluate the distribution of temperature fields in biological tissues. In this paper, we build the human model based on the adult standard model of the geometric shape of the 3D model and use the FVM code. It is assumed that Joule heat is supplied to the anatomical model to simulate the magnetic field induced by the external electrode and the temperature distribution was analyzed for 0-1,200 seconds. As a result of the simulation, it was confirmed that the transferred energy progressively penetrates from the edge of the electrode to the pulmonary tumors and from the skin surface to the subcutaneous layer.

Numerical analysis of collection performance for electro-cyclone (전기싸이클론의 집진 성능 해석)

  • 김완수;강윤호;이진원
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.6
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    • pp.702-713
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    • 1998
  • The characteristics of flow and particle collection for an electrocyclone with a central wire inside a high efficiency Stairmand cyclone was numerically analysed. Turbulent flow field was modeled by the Reynolds stress model and solved with an FVM code FLUENT. Particle motion and in-situ charging were simultaneously solved by a Lagrangian integration with time. The flow field obtained was in good agreement with experiments in the outer region. The characteristics of collection enhancement due to electric force were well manifested and well explained based on first principles. The effect of the in-situ charging process was very similar to the case of a simplified assumption of saturated charging, and the effect of the hopper was proved negligible.

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Numerical Simulation of MIT Flapping Foil Experiment : Unsteady Flow Characteristics (MIT 요동 익형의 수치해석 : 비정상 유동 특성)

  • Bae Sang Su;Kang Dong Jin;Kim Jae Won
    • 한국전산유체공학회:학술대회논문집
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    • 1998.11a
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    • pp.133-140
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    • 1998
  • A Navier-Stokes code based on a unstructured finite volume method is used to simulate the MIT flapping foil experiment. A low Reynolds number $k-{\varepsilon}$ turbulence model is used to close the Reynolds averaged Navier-Stokes equations. Computations are carried out for a domain involving two flapping foils and a downstream hydrofoil. The computational domain is meshed with unstructured quadrilateral elements, partly structured. Numerical solutions show good agreement with experiment. Unsteadiness inside boundary layer is entrained when a unsteady vortex impinge on the blade surface. It shoves that local peak value inside the boundary layer and also local minimum near the edge of boundary layer as it developes along the blade surface. The unsteadiness inside the boundary layer is almost isolated from the free stream unsteadiness and being convected at local boundary layer speed, less than the free stream value.

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A Numerical Study on Axial Inlet Cyclone for Diesel Engine (디젤 엔진용 싸이클론 내부 수치 해석)

  • Kim, S.K.;Son, C.S.;Kim, I.K.
    • Journal of Power System Engineering
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    • v.10 no.2
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    • pp.16-21
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    • 2006
  • On this study, numerical analysis was performed for the 3 dimensional flow field of gas and particle phase for axial inlet cyclone, a part of dust collector. We applied FVM to visualize the gas phase. The flow was solved using ${\kappa}-{\varepsilon}$ turbulence model. The major parameters considered in this study were helical guide vane, inner diameter, length. Particle trajectory calculations were performed for the particle sizes of $5{\mu}m{\sim}75{\mu}m$. The distribution curve of particle sizes was made of Rosin-Rammler function. The simulation results show various gas flows, particle trajectories on numerical models.

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A Sensitivity Analysis on Frictional Effect of Backward Impact Extrusion for Rectangular Section Container (직사각형 용기의 후방 충격압출 성형에 대한 마찰의 민감도 해석)

  • 정상원;박승희;김성훈;조규종
    • Transactions of Materials Processing
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    • v.12 no.8
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    • pp.693-701
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    • 2003
  • In this paper, the influence of frictional conditions on the backward impact extrusion of aluminum battery casing with large aspect ratio has been investigated. In the simulation, MSC.Superforge, a package based on the finite volume method, is used for the extrusion analysis. The formability and earing problem during the production have been evaluated by studying the sensitivity to frictional effects. During the sensitivity analysis, the friction factor was varied from 0.02 to 0.24. As the friction factor is increased, the forming height of the narrow edge is decreased, and the forming height of the wide edge is increased. When the friction factor becomes 0.2, the earing problem does not occur The experimental results show a good agreement with analytical results.

Numerical Simulation of MIT Flapping Foil Experiment (MIT 요동 익형의 수치해석)

  • Kang, Dong-Jin;Bae, Sang-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.6
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    • pp.777-784
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    • 2000
  • A Navier-Stokes code based on an unstructured finite volume method is used to simulate the MIT flapping foil experiment. A low Reynolds number ${\kappa}-{\varepsilon}$ turbulence model is used to close the Reynolds averaged Navier-Stokes equations. Computations are carried out for the whole experimental domain involving two flapping foils and a downstream hydrofoil. The computational domain is meshed with unstructured quadrilateral elements, partly structured. Numerical solutions show good agreement with experiment. The first harmonics of the velocity in the boundary layer shows local peak value inside the boundary layer and also local minimum near the edge of boundary layer. It is intensified as it develops along the blade surface. This is shown to be caused as the unsteadiness inside the boundary layer is being convected at a speed less than the free stream value. It is also shown that there is negligible mixing of the unsteadiness between the boundary layer and the free stream.

Blast Furnace Modeling for Predicting Cohesive Zone Shape (융착대 예측을 위한 고로공정 모델링)

  • Yang, Kwang-Heok;Choi, Sang-Min;Jung, Jin-Kyung
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.39-45
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    • 2006
  • Analysis of the internal state of the blast furnace is needed to predict and control the operating condition. Especially, it is important to develop modeling of blast furnace for predicting cohesive zone because shape of cohesive zone influences overall operating condition of blast furnace such as gas flow, chemical reactions and temperature. because many previous blast furnace models assumed cohesive zone to be fixed, they can't evaluate change of cohesive zone shape by operation condition such as PCR, blast condition, and production rate. In this study, an axi-symmetric 2-dimensional steady state model is proposed to simulate blast furnace process. In this model, cohesive zone is changed by solid temperature range, FVM is used for numerical simulation. To find location of cohesive zone whole calculation procedure is iterated Until cohesive zone is converged. Through this approach, shape of cohesive zone, velocity, composition and temperature within the furnace are predicted by model.

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Characteristic Study of Tire Hydroplaning Phenomenon to Vehicle Velocity (차량 속도에 따른 타이어 수막현상의 특성 연구)

  • Son Jeong-Sam;Lee Hong-Woo;Cho Jin-Rae;Woo Jong-Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1307-1314
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    • 2005
  • The most important factor of the traffic accident on the wet road is a tire slip caused by hydroplaning. Meanwhile, hydroplaning characteristics are influenced very greatly by the vehicle velocity, so it is very important to reveal the relation between hydroplaning and the vehicle velocity. Since the experiment study is considerably limited, recently the numerical simulation using finite element method(FEM) and finite volume method(FVM) is widely adopted. In this paper, the effect of the vehicle velocity on the hydroplaning characteristics is investigated through the hydroplaning analysis using MSC/Dytran.

A Study on the Development of High-rise Curtain Wall Thermal Analysis Program (초고층 커튼월 외피 열성능해석 프로그램 개발에 관한 연구)

  • No, Sang-Tae;Kim, Kang-Soo;Chung, Jin-Se
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.1
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    • pp.10-18
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    • 2007
  • The purpose of this study is to develop an user-friendly computer program which can analyze the thermal performance of high-rise curtain wall. In this study, the sub-routines for FVM SOLVER, HIGH-RISE CONDITION CALCULATION, AUTOMATIC SPECIFICATION BOUNDARY/MESH, MATERIAL DATABASE, and GRAPHICAL CONDENSATION/U-FACTOR OUTPUT were developed by using Visual Basic. The curtain wall heat conduction simulation results of program showed good agreement with those of FLUENT and THERM. The minimum and maximum relative error rates were 3.17 and 9.68% compared to other software.