• Title/Summary/Keyword: FOD(Foreign Object Damage)

Search Result 18, Processing Time 0.023 seconds

Analysis of Damage Trend for Gas Turbine 1st Bucket Related to the Change of Models (모델 변천에 따른 가스터빈 1단 버켓의 손상경향 분석)

  • Kim, Moon-Young;Park, Sang-Yeol;Yang, Sung-Ho;Choi, Hee-Sook;Ko, Won;Song, Kuk-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.31 no.6 s.261
    • /
    • pp.718-724
    • /
    • 2007
  • Some of gas turbine model of 7F-Class has constructed and is operating with units domestically. Non-destructive testing (NDT) is one of the methods being used to inspect damage $1^{st}$ stage bucket and review damage trends. We also analyze damage configuration and microstructure according to material and compare with pape of electric power research institute (EPRI). The damaged mode could be determined by leveraging failure analysis. Especially, configuration uprate of bucket is not only to prevent damage during operation but also avoid domestic manufacturing by the competitors. Modifications were mainly concentrated on surfaces such as cooling hole and bucket tips. Analyzing of bucket damage, the earlier model of 7F-Class used with one cycle with equivalent operation hour (EOH), has various cracking of the bucket surface. Bucket damage of new model is centered on tip area (54%) as analyzed by EPRI research. We conclude that improving bucket configuration would increase repair rate on the bucket tip.

A Study on Effects to Residual Fatigue Bending Strength or Orthotropy CFRP Composite Laminates under High Temperature and Moisture (고온.고습하에서 직교이방성 CFRP 복합적층판이 잔류피로 굽힘강도에 미치는 영향에 관한 연구)

  • 임광희;양인영
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.8 no.6
    • /
    • pp.247-258
    • /
    • 2000
  • It is thought that impact damages and hygrothermals can affect to CFRP (Carbon-fiber reinforced plastic) composite laminated due to the sensitivity on the composite laminated Therefore, this paper focuses on the fracture mechanisms experimentally based on a scanning acoustic microscope (SAM) when subjected to impact damages, i.e., foreign object damages(FOD), and also the influence of impact damages and hygrothermals on residual fatigue bending strength of CFRP laminates. Composite laminates used in the experiment are CF/EPOXY orthotropy laminated plates, which constist of two-interfaces [04/904]s. A steel ball launched by an air gun collides against CFRP laminates to generate impact damages. Bending fatigue tests are periodically interrupted for a nondestructive evaluation (NDE) measurement of the progrossive damages to built the fracture mechanism by impact damages, and three-point fatigue bending tests are carried out to investigate the influence of hygrothermals on the effect on the residual bending fatigue strength of CFRP laminates.

  • PDF

Influences of Particle Property and Its Size Impact Damage and Strength Degradation in Silicon Carbide Ceramics (탄화규소 세라믹의 충격손상 및 강도저하에 미치는 입자의 재질 및 크기의 영향)

  • 신형섭;전천일랑;서창민
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.16 no.10
    • /
    • pp.1869-1876
    • /
    • 1992
  • The effect of particle property on FOD(foreign object damage) and strength degradation in structural ceramics especially, silicon carbide was investigated by accelerating a spherical particle having different material and different size. The damage induced showed significant differences in their patterns with increase of impact velocity. Also percussion cone was formed at the back part of specimen when particle size became large and its impact velocity exceeded a critical value. The extent of ring cracks was linearly related to particle size, however the impact of steel particle produced larger ring cracks than that of SiC particle. Increasing impact velocity the residual strength showed different degradation behaviors according to particle and its size. In the region the impact site represents nearly elastic deformation behavior, the residual strength was dependent upon the depth of cone crack regardless of particle size. However in elastic- plastic deformation region, the radial cracks led to rapid drop in residual strength.

The Effects of Temperature Change on the Residual Bending Strength of CFRP Laminates after Impact (온도변화가 CFRP 적층재의 충격후 잔류굽힘강도에 미치는 영향)

  • Ra Seung-woo;Jung Jong-an;Yang In-young
    • Journal of the Korean Society of Safety
    • /
    • v.20 no.1 s.69
    • /
    • pp.75-80
    • /
    • 2005
  • In this paper, when CF/EPOXY laminates for high efficiency space structure are subjected to FOD(Foreign Object Damage), the effects of temperature change on the impact damages(inter laminar separation and transverse crack) of CF/EPOXY laminates and the relationship between residual life and impact damages ale experimentally investigated. Composite laminates used in this experiment are CF/EPOXY orthotropic laminated plates, which have two-interfaces $[0^{\circ}_6/90^{\circ}_6]S$ and four-interfaces $[0^{\circ}_3/90^{\circ}_6/0^{\circ}_3]S$. CF/EPOXY specimens with impact damages caused by a steel ball launched from the air gun were observed by the scanning acoustic microscope under room and high temperatures. In this experimental results, various relations were experimentally observed including the delamination area vs. temperature change, the bending strength vs. impact energy and the residual bending strength vs. impact damage of CF/EPOXY laminates. And as the temperature of CF/PEEK laminates increases, the delaminaion areas of impact-induced damages decrease linearly. A linear relationship between the impact energy and the delamination areas were observed. As the temperature of CF/PEEK laminates increases, the delamination areas decrease because of higher initial delaminatin damage energy.

Variation of Cone Crack Shape and Impact Damage According to Impact Velocity in Ceramic Materials (세라믹에서 충격속도에 따른 충격손상 및 콘크랙 형상의 변화)

  • Oh, Sang-Yeob;Shin, Hyung-Seop;Suh, Chang-Min
    • Proceedings of the KSME Conference
    • /
    • 2001.06a
    • /
    • pp.383-388
    • /
    • 2001
  • Effects of particle property variation of cone crack shape according to impact velocity in silicon carbide materials were investigated. The damage induced by spherical impact having different material and size was different according to materials. The size of ring cracks induced on the surface of specimen increased with increase of impact velocity within elastic contact conditions. The impact of steel particle produced larger ring cracks than that of SiC particle. In case of high impact velocity, the impact of SiC particle produced radial cracks by the elastic-plastic deformation at impact regions. Also percussion cone was formed from the back surface of specimen when particle size become large and its impact velocity exceeded a critical value. Increasing impact velocity, zenithal angle of cone cracks in SiC material was linearly decreasing not effect of impact particle size. An empirical equation, $\theta=\theta_{st}-\upsilon_p(180-\theta_{st})(\rho_p/\rho_s)^{1/2}/415$, was obtained from the test data as a function of quasi-static zenithal angle of cone crack($\theta_{st}$), the density of impact particle(${\rho}_p$) and specimen(${\rho}_s$). Applying this equation to the another materials, the variation of zenithal angle of cone crack could be predicted from the particle impact velocity.

  • PDF

A Study on the Impact Damage and Residual Strength of CFRP Composite Laminates under Low Temperature (저온하에서 CFRP 적층재의 충격 손상과 잔류 강도 -저/고온하에서 CFRP 적층재의 충격 손상을 중심으로 -)

  • Yang, I.Y.;Jung, J.A.;Cha, C.S.
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.17 no.1
    • /
    • pp.1-10
    • /
    • 1997
  • In this paper, the effects of temperature change (low and high temperature) on the impact damages of CFRP laminates was experimentally studied. Composite laminates used for this experiment are CF/epoxy orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_6/90^{\circ}\;_6]s$ and $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And CF/PEEK orthotropic laminated plates, which have two-interfaces $[0^{\circ}\;_4/90^{\circ}\;_4]s$. And, this study aims experimentally to present the interrelations between the impact energy vs. impact damages (i.e. delamination area and matrix crack) of CFRP laminates (CF/epoxy, CF/PEEK) subjected to FOD(foreign object damage) under low and high temperatures. A steel ball launched by the air gun collides against CFRP laminates to generate impact damages.

  • PDF

Design and Test of an Assembly of Air Intake and Variable Geometry Inertial Separator for a Turboprop Aircraft (터보프롭 항공기용 흡입구 덕트 및 가변형 관성분리기 조립체 설계 및 시험)

  • Kim, Woncheol;Oh, Seonghwan;Lee, Sanghyo;Park, Jonghwa
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.41 no.9
    • /
    • pp.714-719
    • /
    • 2013
  • A turboprop aircraft for this study is required to operate at icing condition in order that it performs its given mission. So an air intake system of the turboprop aircraft should be designed and verified not only to provide the maximum possible total pressure at engine inlet at normal flight condition, but also to include an inertial separator which protects Foreign Object Debris (FOD) like ice or snow at icing condition from entering into the engine inlet screen which can cause or lead an catastrophic engine failure like engine flame-out or severe damage. So an air intake assembly incorporating a variable geometry inertial separator has been designed and then CFD/structural analysis for the assembly was performed to see its design results. Then 35% scaled model of the air intake assembly was manufactured and wind tunnel test was done. This paper describes the detailed design results for the aerodynamic design, analysis and wind tunnel testing during the development process of the air intake assembly.

Investigation on Design and Impact Damage for a 500W Wind Turbine Composite Blade (500W급 풍력발전기 복합계 블레이드의 설계 및 충격손상 안전성 연구)

  • Kong, Chang-Duk;Choi, Su-Hyun;Park, Hyun-Bum;Kim, Sang-Hoon
    • Composites Research
    • /
    • v.22 no.1
    • /
    • pp.22-31
    • /
    • 2009
  • Recently the wind energy has been alternatively used as a renewable energy resource instead of the mostly used fossil fuel due to its lack and environmental issues. This work is to propose a structural design and analysis procedure for development of the 500W class small wind turbine system which will be applicable to relatively low speed region like Korea and for the domestic use. The wind turbine blade was performed structural analysis including stress, deformation, buckling, vibration and fatigue. In addition, the blade should be safe from the impact damage due to FOD(Foreign Object Damage) including the bird strike. MSC.Dytran was used in order to analyze the bird strike penomena on the blade, and the applied method Arbitrary Lagrangian-Eulerian was evaluated by comparison with the previous study results. Finally, the structural test was carried out and its test results were compared with the estimated results for evaluation of the designed structure.