• Title/Summary/Keyword: FMECA

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FMECA Procedure for Failure Analysis of Train High-Speed Circuit Breaker (전동차 고속차단기 고장 분석을 위한 FMECA 기법)

  • Kim, Sung-Ryeol;Moon, Yong-Sun;Choi, Kyu-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3370-3377
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    • 2015
  • FMECA(Failure Mode, Effects and Criticality Analysis) techniques to make quantitative evaluation of failure effects severity and criticality have been applied to systematic failure analysis for reliability improvement of train which should provide regular service and secure high level of safety as a mass transportation system. These FMECA techniques do not fully reflect the inherent train operation and maintenance circumstances because they are based on the FMECA standards devised for other industries such as automobile industry and FMECA standard dedicated to train industry has not been established yet. This paper analyzes FMECA standards for various industries, and suggests a FMECA technique dedicated to train industry which makes failure effect analysis and criticality analysis step by step and makes criticality analysis placing emphasis on the severity of the failure effect. The proposed technique is applied to FMECA of high-speed current breaker which is a core safety device of train using field failure data for 15 years of train maintenance. The FMECA results show that breakage of arc chute has the highest risk with 3rd severity class and 5th criticality class among all the components of high-speed circuit breaker. Damage and poor contact of electronic valve, and cylinder breakage with 3rd severity class and 4th criticality class are followed by. These results can be applied to improvement of design and maintenance process for high-speed circuit breaker of train.

A Case Study on Improving for Operating ATC/ATO System and Driving Environment Using FMECA (FMECA를 활용한 ATC/ATO 시스템 및 운전환경 개선 사례연구)

  • Kim, Hanyoung;Lee, Jinchoon
    • Journal of the Korean Society for Railway
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    • v.15 no.6
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    • pp.550-557
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    • 2012
  • In general, FMECA is a technique for identifying failure modes and devices which could result in fatal outcomes. Also it can be used in design or in maintenance through establishing priorities. The purpose of this paper is aimed at improving the driving conditions in advance through analyzing the operation failure phenomena quantitatively with FMECA analysis on the onboard signal system equipped with ATC/ATO, and through deriving the risk factors. This paper suggests an alternative solution for improving the performance of ADU by analyzing a case with FMECA.

Expert System for FMECA Using Minimal Cut Set and Fuzzy Theory (최소절단집합과 퍼지이론을 이용한 FMECA 전문가 시스템)

  • Kim, Dong-Jin;Kim, Jin-O;Kim, Hyung-Chul
    • Journal of the Korean Society for Railway
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    • v.12 no.3
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    • pp.342-347
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    • 2009
  • Failure Mode Effects and Criticality Analysis (FMECA) is one of most widely used methods in modern engineering system to investigate potential failure modes and its severity upon the system. While performing FMECA, the experts evaluates criticality and severity of each failure mode and visualize the risk level matrix putting those indices to column and row variable respectably. Which results uncertainty in the result. In order to handle the uncertainty and conclude risk level matrix, this paper proposes a new FMECA procedure using minimal cut set (MCS) and fuzzy theory. Severity is calculated by proposed structural importance while criticality is determined by typical equipment failure rate data from IEEE Std 493. Finally, the risk level is compounded of these indices.

Stochastic FMECA Assessment for Optimal RCM of Combustion-Turbine Generating Unit (복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가)

  • Joo, Jae-Myung;Lee, Seung-Hyuk;Shin, Jun-Seok;Kim, Jin-O
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.2
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    • pp.254-259
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    • 2007
  • PM(Preventive Maintenance) can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. So, it is necessary to perform reliability analysis on the power systems in which reliability is essential. Thus, to schedule optimal PM planning based on reliability that is defined RCM(Reliability-Centered Maintenance), FMECA(Failure Mode Effects and Criticality Analysis) assessment is very important. Therefore, in this paper, the procedure of FMECA assessment for optimal RCM is proposed by probabilistic approach using real historical failure data of combustion-turbine generators in Korean power systems. The stochastic FMECA is performed based on the effects of probable failure modes of combustion-turbine generating unit.

A STUDY OF FAILURE MODE, EFFECTS AND CRITICALITY ANALYSIS PROCESS FOR THE RAILROAD SYSTEM

  • Kim, Jae-Hoon;Jeong, Hyun-Yong;Cha, Dong-Wook;Park, Kwon-Shik;Park, Jun-Seo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1394-1400
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    • 2008
  • This study investigates the Failure Modes, Effects and Criticality Analysis (FMECA) Method for the railroad vehicle. Recently, RAMS (Reliability, Availability, Maintainability and Safety) is one of the most important issues in the railroad industry. FMECA is prerequisite for the RAMS Analysis, and it is a procedure to identify the potential failure modes and their effects and to reduce or mitigate the critical effects on the system. FMECA is used in various industries and it is specialized in each industry. For instance, MIL-1629a and SAE-J1739 are specialized FMECA method for Military industry and Automotive industry, respectively. Although the railroad industry requires the high reliability system, it does not have a specialized FMECA yet. Thus, in this paper, an FMECA method specialized to the railroad vehicle was proposed through analyses and comparison of the MIL-1629a, SAE-J1739 and IEC-60812 standards.

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Semiquantitative Failure Mode, Effect and Criticality Analysis for Reliability Analysis of Solid Rocket Propulsion System (고체 로켓 추진 기관의 신뢰성 분석을 위한 준-정량적 FMECA)

  • Moon, Keun Hwan;Kim, Jin Kon;Choi, Joo Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.631-638
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    • 2015
  • In this study, semiquantitative failure mode, effects, and criticality analysis (FMECA) for the reliability analysis of a solid rocket propulsion system is performed. The semiquantitative FMECA is composed of failure mode and effects analysis (FMEA) and criticality analysis (CA). To perform FMECA, the structure of the solid rocket propulsion system is divided into 43 parts down to the component level, and FMEA is conducted at the design stage considering 137 potential failure modes. CA is then conducted for each failure mode, during which the criticality number is estimated using the failure rate databases. The results demonstrate the relationship between potential failure modes, causes, and effects, and their risk priorities are evaluated qualitatively. Additionally, several failure modes with higher criticality and severity values are selected for high-priority improvement.

A Study on FMECA Application to Life Time Test of MCCB (배선용 차단기 수명평가를 위한 FMECA 적용 방안에 대한 연구)

  • Seo, Jung-Youl;Shin, Hee-Sang;Kim, Jae-Chul
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.2063_2064
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    • 2009
  • Recently, load circuits and components of customer are various. Therefore failures of ELB(Earth Leakage Breaker) and MCCB(Molded case circuit breakers) are more frequent. Lite time of MCCB even if there is same units differ from environment, condition of operation. FEMCA is a efficiency method of system operation or maintenance for system reliability. We study on FMECA procedures and method. In this paper, we focused on FMECA application to MCCB life time test.

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저궤도 상용위성의 시스템 수준 FMECA

  • Lee, Chang-Ho;Cho, Young-Jun
    • Aerospace Engineering and Technology
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    • v.4 no.2
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    • pp.71-78
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    • 2005
  • The purpose of FMECA is to identify parts and design whose damage can effect the mission performance and to improve the spacecraft design using these data. In consequence of this analysis, each failure mode which can be happened during operation and manufacturing period is identified, and their effects on mission performance are reviewed. In this technical report, the FMECA procedures and results for the satellite which is now under development are showed.

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Stochastic FMECA Assessment for Combustion-Turbine Generating Unit in Order to RCM Schedule (복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가)

  • Joo, Jae-Myung;Lee, Seung-Hyuk;Kim, Jin-O
    • Proceedings of the KIEE Conference
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    • 2006.11a
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    • pp.351-353
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    • 2006
  • Preventive maintenance can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. so, it is necessary to perform reliability analysis on the systems in which reliability is essential. In this paper, FMECA assessment adopted using real historical failure data in Korean power plants for apply RCM analytical method. The stochastic FMECA is an engineering analysis and a core activity performed by reliability engineers to review the effects of probable failure modes of generating unit and assemblies of the power system on system performance. Optimal RCM schedule which is considered the severity level of each generating unit and failure probability from failure prediction of generating unit can be planned using proposed FMECA with IOE index.

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다목적실용위성 2호기 신뢰성 및 FMECA

  • Lee, Chang-Ho
    • Aerospace Engineering and Technology
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    • v.2 no.1
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    • pp.44-53
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    • 2003
  • The purpose of reliability prediction is to estimate the basic reliability and basic reliability and mission reliability of system and to make a determination of whether these reliability requirements can be achieved with the proposed design. Also, potential design weakness can be identified through the FMECA process. This technical memo summarizes the KOMPSAT-2 reliability and FMECA analysis results.

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