• 제목/요약/키워드: Extrusion Work

검색결과 112건 처리시간 0.435초

LDPE-나노 ZnO 복합필름의 기능성 및 재질안정성 평가 (A Study on the Functionality and Stability of LDPE-Nano ZnO Composite Film)

  • 이우석;고성혁
    • 한국포장학회지
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    • 제24권1호
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    • pp.27-34
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    • 2018
  • In this work, nano ZnO was introduced into low density poly ethylene (LDPE) composites films with various contents (0, 0.5, 1.0, 3.0 and 5.0 wt%) by melt-extrusion. Their basic properties such as crystallinity, chemical bonds and surface morphology were examined by XRD, FTIR and SEM. XRD patterns and FTIR peaks intensity were increased in proportion to the ZnO contents. SEM images showed well dispersed nano ZnO in LDPE composite films. Antimicrobial functionality of LDPE-nano ZnO composite films was also studied and the presence of nano ZnO resulted in significant improvement of antimicrobial functionality compared to the pure LDPE film. To evaluate influence of nano ZnO on LDPE properties required as packaging material, thermal, mechanical, gas barrier and optical properties of LDPE-nano ZnO composite films were characterized with various analytical techniques including TGA, UTM, OTR, WVTR and UV-Vis spectroscopy. As a result, except optical and mechanical properties of LDPE, no significant effects were found in other properties. Opacity of pure LDPE was greatly increased with increasing concentration of nano ZnO and tensile strength was also improved at 0.5wt% ZnO content.

Disordering of Clay Layers in the Nylon 6/Clay Nanocomposites Prepared by Anionic Polymerization

  • Park Jung Hoon;Kim Woo Nyon;Kye Hyoung-san;Lee Sang-Soo;Park Min;Kim Junkyung;Lim Soonho
    • Macromolecular Research
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    • 제13권5호
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    • pp.367-372
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    • 2005
  • As a preliminary work for the preparation of nylon 6/c1ay nanocomposites by reactive extrusion, nylon 6/c1ay nanocomposites were prepared by anionic polymerization in a flask. In order to investigate the effect of the intercalation of clay layers, the clay feeding times, such as in pre-mixing where the clay was fed before initiation of polymerization and in after-mixing method where the clay was fed after initiation of polymerization, were changed. The appearance of the WAXD peak of nanocomposites prepared by the pre-mixing method was obvious and the tensile strength was decreased compared with that of pure nylon 6, which indicates that the clay layers were not dispersed and distributed. During the preparation of the nanocomposites by the after-mixing method, disordering of the clay layers was observed with increasing clay addition time and was suspected to result from the rapid polymerization of nylon 6 within the clay layers.

Ti 합금 형단조에서의 소성 해석 및 전단 밴드 분석 (A Numerical Analysis for Plastic Deformation of a Ti Alloy and a study for Shear Band Analysis)

  • 윤수진;손영일;은일상
    • 한국추진공학회지
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    • 제4권1호
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    • pp.1-12
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    • 2000
  • 유도탄의 성능 향상을 위해 추진기관의 경량화가 요구되고 있으며 연소관 모타 마개의 경우, Ti 합금 (Ti-6Al-4V)이 사용되고 있다. 제작 과정 중에 열간 형단조 공정이 이용되나 이 과정에서 Ti alloy의 좁은 성형 온도 구간 관계로 단조시 국부적 소성 변형 집중에 의한 결함이 단조품의 다수 생성되며, 심한 경우 전단 파단까지 이르고 있다. 성형 과정에서 금형과의 접촉에 의한 Ti 합금 온도 하강이 전단 파단 발생과 밀접한 관계를 갖고 있으며 따라서 각 단조 조건에 따른 Ti 합금의 내부 및 표면에 대한 변형 및 온도의 분포가 관찰되었다. 아울러 전단 밴드 형성에 대한 별도의 분석도 포함되었다.

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고밀도 폴리에틸렌에 있어서 전계의 세기의 영향 (Pigment Influence in High Density Polyethylene Electrical Strength)

  • 윤주호;최용성;문종대;이경섭
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.331-332
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    • 2007
  • In this work, the TiO2 pigment influence in HDPE dielectric strength was analyzed. Chemical and structural characterizations were made to identify changes during the processing and your influence in the electrical properties, formulations containing 0, 0.5, 1, 2.5, 4 and 6 of titanium dioxide were processed by extrusion and injection molding with stabilization-antioxidants, ultraviolet stabilizers and plasticizers. The electrical strength tests were analyzed by the statistical distribution of Weibull, and the maximum likelihood method. The high concentrations present lower values to electrical strength. The parameter could be using to insulator panicles dispersion. The TiO2 concentration variation shows that these incorporations implicate strength values increase has a maximum (5,35MV/cm). High pigment concentration induces a little falls in property values. Observing the parameter, minimum experiment electric field (Ebmin) and electric strength value, found that the best electric perform formulation was the formulation with 2.5% TiO2 weight.

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고밀도 폴리에틸렌의 전계 세기의 영향에 관한 연구 동향 (A Research Trend on High Density Polyethylene Electrical Strength)

  • 윤희광;김찬호;허인호;이정수;황종선;최용성;이경섭
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1982-1983
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    • 2007
  • In this work, the $TiO_2$ pigment influence in HDPE dielectric strength was analyzed. Chemical and structural characterizations were made to identify changes during the processing and your influence in the electrical properties. Formulations containing 0, 0.5, 1, 2.5, 4 and 6 of titanium dioxide were processed by extrusion and injection molding with stabilization-antioxidants, ultraviolet stabilizers and plasticizers. The electrical strength tests were analyzed by the statistical distribution of Weibull, and the maximum likelihood method. The high concentrations present lower values to electrical strength. The ${\beta}$ parameter could be using to insulator particles dispersion. The TiO2 concentration variation shows that these incorporations implicate strength values increase has a maximum (5,35MV/cm). High pigment concentration induces a little falls in property values. Observing the ${\beta}$ parameter, minimum experiment electric field (Ebmin) and electric strength value, found that the best electric perform formulation was the formulation with 2.5% TiO2 weight.

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Characterisation of Tensile Deformation through Infrared Imaging Technique

  • B. Venkataraman, Baldev Raj;Mukhophadyay, C.K.
    • 비파괴검사학회지
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    • 제22권6호
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    • pp.609-620
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    • 2002
  • It is well known that during tensile testing, a part of the mechanical work done on the specimen is transformed into heat energy. However, the ultimate temperature rise and the rate of temperature rise is related to the nature of the material, conditions of the test and also to the deformation behaviour of the material during loading. The recent advances in infrared sensors and image/data processing techniques enable observation and quantitative analysis of the heat energy dissipated during such tensile tests. In this study, infrared imaging technique has been used to characterise the tensile deformation in AISI type 316 nuclear grade stainless steel. Apart from identifying the different stages during tensile deformation, the technique provided an accurate full-field temperature image by which the point and time of strain localization could be identified. The technique makes it possible to visualise the region of deformation and failure and also predict the exact region of fracture in advance. The effect of thermal gradients on plastic flow in the case of interrupted straining revealed that the interruption of strain and restraining at a lower strain rate not only delays the growth of the temperature gradient, but the temperature rise per unit strain decreases. The technique is a potential NDE tool that can be used for on-line detection of thermal gradients developed during extrusion and metal forming process which can be used for ensuring uniform distribution of plastic strain.

A novel approach for manufacturing oxide dispersion strengthened (ODS) steel cladding tubes using cold spray technology

  • Maier, Benjamin;Lenling, Mia;Yeom, Hwasung;Johnson, Greg;Maloy, Stuart;Sridharan, Kumar
    • Nuclear Engineering and Technology
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    • 제51권4호
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    • pp.1069-1074
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    • 2019
  • A novel fabrication method of oxide dispersion strengthened (ODS) steel cladding tubes for advanced fast reactors has been investigated using the cold spray powder-based materials deposition process. Cold spraying has the potential advantage for rapidly fabricating ODS cladding tubes in comparison with the conventional multi-step extrusion process. A gas atomized spherical 14YWT (Fe-14%Cr, 3%W, 0.4%Ti, 0.2% Y, 0.01%O) powder was sprayed on a rotating cylindrical 6061-T6 aluminum mandrel using nitrogen as the propellant gas. The powder lacked the oxygen content needed to precipitate the nanoclusters in ODS steel, therefore this work was intended to serve as a proof-of-concept study to demonstrate that free-standing steel cladding tubes with prototypical ODS composition could be manufactured using the cold spray process. The spray process produced an approximately 1-mm thick, dense 14YWT deposit on the aluminum-alloy tube. After surface polishing of the 14YWT deposit to obtain desired cladding thickness and surface roughness, the aluminum-alloy mandrel was dissolved in an alkaline medium to leave behind a free-standing ODS tube. The as-fabricated cladding tube was annealed at $1000^{\circ}C$ for 1 h in an argon atmosphere to improve the overall mechanical properties of the cladding.

고온 환경에서 합금의 마모 및 마찰 특성에 관한 연구 (A Study on Wear Properties of Alloys in High Temperature Condition)

  • 최승윤;;김대은
    • Tribology and Lubricants
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    • 제35권1호
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    • pp.24-29
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    • 2019
  • In this work we investigated the friction and wear characteristics of a magnesium alloy, which has been receiving much attention as a light metal in industrial applications such as automobiles and aerospace. Magnesium is one of the lightest structural material that has high specific strength, lightweight, low density and good formability. However, current issue of using magnesium alloy is that magnesium has weakness against temperature. As the temperature increases, magnesium undergoes poor creep resistance and ease of softening, and therefore, its mechanical strength decreases sharply. To solve this issue, a new type of magnesium alloy that retains high strength at high temperature has been proposed. The tribological behavior of this alloy was investigated using a tribotester with reciprocating motion and heating plate. A stainless steel ball was used as a counter surface. Results showed that extrusion process has similar wear behavior to the commonly used casting process but retains good mechanical strength and durability. The presence of an alloying element enhanced the wear properties especially in high temperature. This study is expected to be utilized as fundamental data for the replacement of high density materials currently used in mechanical industries to a much lighter and durable heat-resistant materials.

Characteristic of alumina-based microfiltration ceramic membrane

  • Hyunsoo, Kim;Oyunbileg, Purev;Eunji, Myung;Kanghee, Cho;Nagchoul, Choi
    • Membrane and Water Treatment
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    • 제14권1호
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    • pp.11-18
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    • 2023
  • This work addresses the development of microfiltration ceramic membrane from alumina using extrusion method. The membranes were sintered at different temperatures ranging between 1000 and 1300℃. The alumina was characterized with thermogravimetric analysis, particle size distribution, X-ray diffraction, Fourier transform infrared spectrometer and scanning electron microscope analysis. Subsequently, the effect of sintering temperature on the membrane properties such as porosity, flexural strength, and pure water permeability was investigated and optimized for the sintering temperature. It is observed that with increasing sintering temperature, the porosity of the membranes decreases and the flexural strength, and pure water permeability of the membranes increase. The uncoated and coated membranes were compared at constant flux mode of filtration. Under the turbidity solution recirculation alone at 100 NTU, trans-membrane pressure (TMP) of uncoated membrane remained constant when the filtration flux was below 121 Lm-2 h -1 , while the coated membrane was 111 Lm-2 h -1 . Although suction pressure increased more rapidly at higher turbidity, coated membrane filtration showed better removal efficiency of the turbidity.

고상압출로 제조된 폴리프로필렌/탄산칼슘 복합재료의 물성에 미치는 배향의 영향 (Effects of Orientation on Properties of Solid-State Extruded Polypropylene/Calcium Carbonate Composites)

  • 이재춘;하창식
    • 접착 및 계면
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    • 제14권4호
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    • pp.175-182
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    • 2013
  • 본 논문에서는 고상압출된 폴리프로필렌/탄산칼슘 복합재료의 배향 전후의 비중, 열적 및 기계적 물성의 변화에 대해 연구하였다. 본 연구를 위해 두 가지 다른 크기를 갖는 탄산칼슘 충진제(OM-1 및 OM-10)를 폴리프로필렌에 첨가하여 폴리프로필렌/탄산칼슘 복합재료를 제조하였다. 충진제의 함량이 증가할수록 복합재료의 비중이 증가하였는데, 배향된 복합재료의 비중은 배향되지 않은 복합 재료에 비해 작은 것으로 나타났으며 이는 배향에 따라 발생된 미세공극으로 기인한 것이다. 배향 시 발생하는 이 미세공극은 복합재료의 인장 및 굴곡 물성에 큰 영향을 미치는 것으로 밝혀졌다. 굴곡강도 및 굴곡 탄성률에 미치는 배향의 영향은 충진제의 입자 크기에 상관없이 충진제의 함량의 영향보다 더 강한 것으로 나타났다.