• Title/Summary/Keyword: Experiments and CFD analysis

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Experimental study and analysis of design parameters for analysis of fluidelastic instability for steam generator tubing

  • Xiong Guangming;Zhu Yong;Long Teng;Tan Wei
    • Nuclear Engineering and Technology
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    • v.55 no.1
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    • pp.109-118
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    • 2023
  • In this paper, the evaluation method of fluidelastic instability (FEI) of newly designed steam generator tubing in pressurized water reactor (PWR) nuclear power plants is discussed. To obtain the parameters for prediction of the critical velocity of FEI for steam generator tubes, experimental research is carried out, and the design parameters are determined. Using CFD numerical simulation, the tube array scale of the model experiment is determined, and the experimental device is designed. In this paper, 7 groups of experiments with void fractions of 0% (water), 10%, 20%, 50%, 75%, 85% and 95% were carried out. The critical damping ration, fundamental frequency and critical velocity of FEI of tubes in flowing water were measured. Through calculation, the total mass and instability constant of the immersed tube are obtained. The critical damping ration measured in the experiment mainly included two-phase damping and viscous damping, which changed with the change in void fraction from 1.56% to 4.34%. This value can be used in the steam generator design described in this paper and is conservative. By introducing the multiplier of frequency and square root of total mass per unit length, it is found that the difference between the experimental results and the calculated results is less than 1%, which proves the rationality and feasibility of the calculation method of frequency and total mass per unit length in engineering design. Through calculation, the instability constant is greater than 4 when the void fraction is less than 75%, less than 4 when the void fraction exceeds 75% and only 3.04 when the void fraction is 95%.

A Study on Prediction of On-line Type Pulse Air Jet Bag Filter Effective Pulsing Distance (연속탈진형 충격기류식 여과집진장치의 여과포 유효탈진거리 예측)

  • Jeong-Sam Son;Jeong-Min Suh;Jeong-Ho Park
    • Journal of Environmental Science International
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    • v.32 no.8
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    • pp.555-561
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    • 2023
  • A study is to predict the effective pulsing distance following to the pulsing pressure, nozzle diameter, filtration velocity using numercial analysis techniques and use it as an efficient operation condition and economic data for on-line type pulse air jet bag filter. Filtration area 6 m2 condition, calculate filter resistance coefficient for simulation through the primary experiments using coke dust. For CFD simulation, analysis pulsing characteristics about nozzle diameter, filtration velocity and pulsing pressure. The maximum pulsing length of on-line type pulse air jet bag filter, in 10mm nozzle, filtration velocity 1.5m/min and pulsing pressure 5 bar conditions, is 2,285 mm, maximum length is 76.2% of the total filter bag, which is sufficient to pulsing. In 12mm nozzle, pulsing pressure 5 bar and filtration area 1.22 m2 conditions, the maximum pulsing length of on-line type pulse air jet bag filter is 1,744~2,952 mm, and the maximum length is 2,952 mm indicates pulsing air can be reached to the bottom of filter bag. When the nozzle diameter is increased 8mm to 10mm, maximum pulsing length is extended 40~47%, and increased 10mm to 12 mm, maximum pulsing length is extended 10~17%. For effective pulsing, over the 5bar of pulsing pressure and larger than 10 mm of nozzle diameter are required.

Water-hammer in the Pump Pipeline System with and without an Air-Chamber (에어챔버 설치에 따른 펌프관로계의 수격현상)

  • Lee, Sun-Kon;Yang, Cheol-Soo
    • Journal of the Korean Society of Safety
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    • v.26 no.1
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    • pp.1-7
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    • 2011
  • When the pumps stopped in the operation by the power failure, the hydraulic transients take place in the sudden change of a velocity of pipe line. Each and every water hammer problem shows the critical stage to be greatly affected the facts of safety and reliability in case of power failure. The field tests of the water hammer executed at Cheong-Yang booster pump station having an air chamber. The effects were studied by both the practical experiments and the CFD(Computational Fluid Dynamics : Surge 2008). The result states that the system with water hammering protection equipment was much safer when power failure happens. The following data by a computational fluid dynamic analysis are to be shown below, securing the system stability and integrity. (1) With water hammering protection equipment. (1) Change of pressure : Up to $15.5\;kg/cm^2$ in contrary to estimating $16.88\;kg/cm^2$. (2) Change rate of water level : 52~33% in contrary to estimating 55~27%. (3) Note that the operational pressure of pump runs approx. 145 m, lowering 155 m of the regularity head of pump. (4) Note that the cycle of water hammering delays from 80 second to 100 second, together with easing the function of air value at the pneumatic lines. (2) Change of pressure without water hammering protection equipment : Approximate $22.86\;kg/cm^2$. The comprehensive result says that the computational fluid dynamics analysis would match well with the practical field-test. It was able to predict Max. or Min. water hammering time in a piping system. This study aims effectively to alleviate water hammering in a pipe line to be installed with air chamber at the pumping station and results in making the stability of pump system in the end.

Development of Multiphase Pump for Offshore Plant (해양플랜트용 다상유동 펌프 개발)

  • Kim, Joonhyung;Choi, Youngseok;Yoon, Joonyong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.2
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    • pp.183-190
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    • 2014
  • A multiphase pump was developed in this study. The optimum multiphase pump design was arrived at, and the interactions among the different geometric configurations were explained by applying numerical analysis and the DOE (design of experiments) method. First, we designed the base model to meet the specifications. Then, we defined the design parameters related to the meridional plane and the blade angle. Each design parameter was used for generating experiment sets, and numerical analyses were performed on these sets. Finally, the optimized design was selected based on the results of the DOE analysis. The numerical optimization resulted in the optimum model having higher efficiency than the base model. In addition, performance degradation due to changes in the GVF (gas volume fraction) is discussed.

Numerical Analysis of Unsteady Heat Transfer for the Location Selection of Anti-freeze for the Fire Protection Piping with Electrical Heat Trace (소방 배관 동파방지용 열선의 위치 선정을 위한 비정상 열전달 수치해석)

  • Choi, Myoung-Young;Lee, Dong-Wook;Choi, Hyoung-Gwon
    • Fire Science and Engineering
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    • v.28 no.1
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    • pp.52-57
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    • 2014
  • In this paper, the unsteady incompressible Navier-Stokes equations coupled with energy equation were solved to find out the optimal location of electrical heat trace for anti-freeze of water inside the pipe for fire protection. Since the conduction equation of pipe was coupled with the natural convection of water, the analysis of conjugate heat transfer was conducted. A commercial code (ANSYS-FLUENT) based on SIMPLE-type algorithm was used for investigating the unsteady flows and temperature distributions in water region. From the numerical experiments, the isotherms and the vector fields in water region were obtained. Furthermore, it was found that the lowest part of the pipe cross-section was an optimal position of electrical heat trace assuming the constant thermal expansion coefficient of water since the minimum temperature of the water with the position is higher than those with the other positions.

A Study on Real-Time Monitoring for Moisture Measurement of Organic Samples inside a Drying Oven using Arduino Based on Open-Source (오픈 소스 기반의 아두이노를 이용한 건조기 내 유기 시료의 실시간 수분측정 모니터링에 관한 연구)

  • Kim, Jeong-hun
    • Journal of Venture Innovation
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    • v.5 no.2
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    • pp.85-99
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    • 2022
  • Dryers becoming commercially available for experimental and industrial use are classified to general drying oven, hot-air dryer, vacuum dryer, freezing dryer, etc. and kinds of them are various from the function, size and volume, etc. But the moisture measurement is not applied although it is important factor for the quality control and the performance improvement of products, and then now is very passive because the weight is weighed arbitrarily after dry-end. Generally the method for measuring moisture is divided by a direct measurement method and a indirect measurement method, and the former such as the change of weight or volume on the front and rear of separation of moisture, etc. is mainly used. Relatively a indirect measurement is very limited to apply due to utilize measurement apparatuses using temperature conductivity and micro-wave etc. In this research, we easily designed the moisture measurement system using the open-source based Arduino, and monitored moisture fluctuations and weight profiles in the real-time without the effect of external environment. Concretely the temperature-humidity and load cell sensors were packaged into a drying oven and the various change values were measured, and their sensors capable to operate 60℃ and 80℃ were selected to suitable for the moisture sensitive materials and the food dry. And also the performance safety using the organic samples of banana, pear, sawdust could be secured because the changes of evaporation rate as the dry time and temperature, and the measurement values of load cell appeared stable response characteristics through repeated experiments. Hereafter we judge that the reliability can be improved increasingly through the expansion of temperature-humidity range and the comparative analysis with CFD(Computational Fluid Dynamics) program.

Visualization and 3D Numerical Analysis of the Circulation Flow of the Neutron Moderator in a Heavy-Water Nuclear Reactor (가압중수형 원자로의 중성자 감속재 순환 유동가시화와 삼차원 전산해석)

  • Eom, Tae-Kwang;Lee, Jae-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.2
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    • pp.189-196
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    • 2012
  • The heavy moderator acts as the ultimate heat-sink in an operating CANDU reactor. HUKINS has been developed to investigate moderator flow patterns. HUKINS consists of a 38.4-mm-thick cylindrical shell with a 0.95 m inner diameter and 88 sus-tubes that produce a total heat of 10 kW. A chemical visualization method was selected to estimate the occurrence of typical moderator flow patterns. Momentum-dominated flow, mixed flow, and buoyancy-dominated flow are detected under conditions of a heat load of 7.7 kW and input mass flow rates of 4, 7, and 11 L/min. The experimental results are similar to the results of a CFD simulation that consisted of approximately 1.9 million grids and was conducted using the k-${\varepsilon}$ turbulence model. Therefore, both the present experiments and simulations using HUKINS, a 1/8-scale model, represent all three important flow patterns expected in the real CANDU6 reference reactor. Thus, it has been demonstrated that HUKINS could be useful in the study of CANDU6 moderator circulation.

Analysis of Mass Transport in PEMFC GDL (연료전지 가스확산층(GDL) 내의 물질거동에 대한 연구)

  • Jeong, Hee-Seok;Kim, Jeong-Ik;Lee, Seong-Ho;Lim, Cheol-Ho;Ahn, Byung-Ki;Kim, Charn-Jung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.10
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    • pp.979-988
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    • 2012
  • The 3D structure of GDL for fuel cells was measured using high-resolution X-ray tomography in order to study material transport in the GDL. A computational algorithm has been developed to remove noise in the 3D image and construct 3D elements representing carbon fibers of GDL, which were used for both structural and fluid analyses. Changes in the pore structure of GDL under various compression levels were calculated, and the corresponding volume meshes were generated to evaluate the anisotropic permeability of gas within GDL as a function of compression. Furthermore, the transfer of liquid water and reactant gases was simulated by using the volume of fluid (VOF) and pore-network model (PNM) techniques. In addition, the simulation results of liquid water transport in GDL were validated by analogous experiments to visualize the diffusion of fluid in porous media. Through this research, a procedure for simulating the material transport in deformed GDL has been developed; this will help in optimizing the clamping force of fuel cell stacks as well as in determining the design parameters of GDL, such as thickness and porosity.

Characteristic of Mixing and DO Concentration Distribution in Aeration Tank by Microbubble Supply (마이크로버블 공급에 의한 폭기조내 교반과 용존산소 분포 특성)

  • Lim, Ji-young;Kim, Hyun-Sik;Park, Dae-Seok;Cho, Young-Gun;Song, Seung-Jun;Park, Soo-Young;Kim, Jin-Han
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.251-259
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    • 2016
  • This study examined the DO concentration distribution and ORP distribution using microbubbles on pilot-scale aeration tanks. As a result of MLSS mixing and oxygen transfer phenomenon using microbubbles, different DO concentrations were observed depending on the circulation of the liquid with the microbubble supply location on the lateral of an aeration tank. The simulation results of CFD (computational fluid dynamics) program showed that MLSS mixed with a microbubble supply in the middle the reactor is much better than on the left side of the reactor. A single reactor containing an anaerobic, anoxic, and aerobic zone, was evaluated without partition according to the location of the microbubble supply based on the experiments and CFD analysis. MLSS was separated into solid-liquid by the microbubble supply in the aeration tank. Consequently, selecting the appropriate microbubble size is important for MLSS mixing and was maintained at the proper DO concentration for biological treatment.

An empirical model of air bubble size for the application to air masker (에어마스커의 기포크기 추정 경험적 모델)

  • Park, Cheolsoo;Jeong, So Won;Kim, Gun Do;Park, Youngha;Moon, Ilsung;Yim, Geuntae
    • The Journal of the Acoustical Society of Korea
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    • v.40 no.4
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    • pp.320-329
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    • 2021
  • In this paper, an empirical model of air bubble size to be applied to an air masker for reduction of underwater radiation noise is presented. The proposed model improves the divergence problem under the low-speed flow condition of the existing model derived using Rayleigh's jet instability model and simple continuity condition by introducing a jet flow velocity of air. The jet flow velocity of air is estimated using the bubble size where the liquid is quiescent. In a medium without flow, the size of the bubble is estimated by an empirical method where bubble formation regime is divided into a laminar-flow range, a transition range, and a turbulent-flow range based on the Reynolds number of the injected air. The proposed bubble size model is confirmed to be in good agreement with the Computational Fluid Dynamics (CFD) analysis result and the experimental results of the existing literature. Using the acoustic inversion method, the air bubble population is estimated from the insertion loss measured during the air injection experiment of the air- masker model in a large cavitation tunnel. The results of the experiments and the bubble size model are compared in the paper.