• Title/Summary/Keyword: Expanded Polypropylene

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High Strain Rate Compression Behavior of EPP Bumper Foams (변형률 속도에 따른 EPP Foam의 대변형 동적 압축 특성에 관한 연구)

  • Choi, Ki-Sang;Kang, Woo-Jong;Kim, Gi-Hoon;Kim, Seong-Kun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.118-125
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    • 2009
  • Bumper is designed to protect the automotive frame without damage at low velocity. Expanded polypropylene (EPP) foam is used in the bumper as an energy absorbing material. In order to exactly predict the energy absorbing performance of the foam material under impact loading condition, it is important to use high strain rate material properties. In this study, a new apparatus for dynamic compression tests was developed to investigate the high strain rate behavior of EPP foams. Three kinds of EPP foams which have different expansion ratios were tested to investigate the quasi-static and dynamic compression behavior. Quasi-static compressions were performed at low strain rates of 0.001/s, 0.1/s and 1/s. The dynamic compressions were carried out at high strain rates of 50/s and 100/s with the developed apparatus. It was observed that the EPP foam has significant strain rate effect as compared to quasi-static behavior.

Treatment Characteristics of Biological Aerated Filter Process Using the Upflow and Downflow System (상향류 및 하향류 생물막여과공정의 처리특성에 관한 연구)

  • Lee, Yang-Kyoo;Kim, Gun-Hyub
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.6
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    • pp.837-848
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    • 2006
  • This paper presents the test results of biological aerated filtration(BAF) process to replace activated sludge process by enhancing treated effluent quality and reducing the costs. In BAF process both BOD and SS compounds in wastewater are degraded and removed by biological reaction and filtration. Upflow BAF with expanded polypropylene media and downflow BAF with ceramic media were used to investigate the effects of hydraulic and organic loads on effluent quality. As a result, in BAF processes which has different media, upflow BAF reactor shows 5% higher efficiency than downflow BAF and this phenomena caused by backwashing methods and operational conditions. The results of influence factors analyzed by Factor Analysis Method in BOD and SS treatment efficiency are the size of media, hight of media bed and type of media. The quantitative effects of media size are 5.73% in TBOD, 5.78% in SBOD and 7.65% in TSS, so we confirmed the main factor is media size.

새로운 기능의 등명기와 이를 적용한 신소재 부표

  • Baek, Yeong-Seon;Kim, Gi-Won;Gwak, Geum-Su;Gang, Haeng-Geun;Jeong, Seong-Su
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2017.11a
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    • pp.201-203
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    • 2017
  • 기술의 발달로 다양한 분야의 소재 및 부품의 기능이 비약적인 발전을 보이고 있다. 이러한 발전된 기술을 해상용 등명기와 부표에 응용하여 기존의 규격에 한정하지 않고, 다양한 제품을 개발함으로서 국내 제품의 기술력을 향상 시키고 이를 바탕으로 해외 시장에 진출할 수 있는 계기를 마련 할 수 있다.

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Physical Properties of Polypropylene Foam Blended with Thermally Expandable Microcapsules (열팽창캡슐 적용 발포폴리프로필렌의 물리적 특성 비교)

  • Ha, Jin Uk;Jeoung, Sun Kyung;Lee, Pyoung-Chan;Hwang, Ye Jin;Nam, Byung Kook;Han, In-Soo;Kwak, Sung Bok;Lee, Jae Yong
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.64-70
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    • 2015
  • Thermally expandable microcapsules (TEMs) can be expanded upon heating since the activation energy of liquid hydrocarbon at the core of the TEMs increased at high temperature. Due to this property, TEMs are widely used in the industry as blowing agents or light-weight fillers. In this article, chemical blowing agent and TEM were used for making polypropylene (PP) foams, and their mechanical properties were compared. Physical properties (tensile strength, impact strength etc.) of PP foams decreased with increasing the amount of blowing agents while weight of specimen decreased. However, PP foam produced with TEMs showed higher impact strength than the one with a chemical blowing agent. In order to figure out the difference of impact strength, the morphology of PP foamed was investigated. Expanding properties of TEM can be controlled by changing core back distance.

Effect of various carbon fillers on the electrical conductivity of PEMFC Separator made of thermoplastic composite (열가소성 수지와 carbon 충전제에 따른 PEMFC용 Separator의 전기 전도도 특성 연구)

  • Yoon, Yong-Hun;Lim, Seung-Hyun;Kim, Dong-Hak
    • Proceedings of the KAIS Fall Conference
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    • 2010.05b
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    • pp.1241-1244
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    • 2010
  • 본 논문에서는 Base resin으로 열가소성 고분자인 PP(Polypropylene)를 사용하였으며, 물리적 및 화학적 특성을 증대시키기 위해 주 첨가제로는 Expanded graphite와 보조 첨가제로 Multiwall carbon nanotube를 사용하여 2가지의 복합 소재를 제조 하였다. 제조한 복합소재를 활용하여 compression molding을 하였으며, 각 함량별 시편을 four point probe 장치를 사용하여 전기전도도를 측정 비교 하였다.

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Fabricaton of PEMFC separators with conducting polymer composites by injection molding process and evaluation of moldability and electrical conductivity of the separators (전도성 복합재료를 이용한 PEMFC용 separator 사출성형 제조 및 전기전도성 평가)

  • Yoon, Yong-Hun;Lim, Seung-Hyun;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.4
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    • pp.1361-1366
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    • 2010
  • This research aims to develop polymer composites which can be used for PEMFC separators by injection molding process. Considering the moldability and stiffness, we used PPS(Poly(phenylene sulfide)) and PP(Polypropylene) as base resin. In order to improve electrical conductivity and physical properties, we chose glass fiber, carbon fiber, carbon black, and both expanded graphite and synthetic graphite. The 3 type composites are prepared for injection molding of PEMFC separators. and CAE(Computer Aided Engineering) analysis was conducted to optimize injection processing parameters(injection pressure, heat time, mold temperature etc.). We did successfully fabricate the separators by injection molding, and measure the electrical conductivity of the samples by using four point probe device. Conclusively, PP/SG/CB composite showed better both electrical conductivity and moldability than the others.

A Study on the Characteristics of the Adiabatically Expanded Polyolefin Structured Foams (단열 발포 폴리올레핀계 구조체의 특성에 관한 연구)

  • Hwang Jun-Ho;Kim Woo-nyon;Jun Jae-Ho;Kwak Soon-Jong;Hwang Seung-Sang;Hong Soon-Man
    • Polymer(Korea)
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    • v.29 no.6
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    • pp.605-612
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    • 2005
  • This study investigates the isothermal crystallization behaviors of polypropylene-polyethylene-(1-butene) terpolymer and the adiabatically expanded polyolefin structured foams. For this purpose, butane gas was used as a physical blowing agent. Avrami equation has been used to interpret theoretically the experimental results obtained by either DSC or polarized optical microscope. It is believed that elongation induced crystallization occurring during the adiabatic expansion process has resulted in an increase in crystallization rate, eventually leading to a faster growth rate of spherulites and an increase in the nucleation density. An analysis of the foam by SEM images showed that the structure of foam is uniform (below diameter 30 $\mu$m closed cell) In addition, the thermal conductivity and the compressive strength of the polyolefin structured foams was measured. The thermal conductivity of foamed resin with excellent insulation characteristics is reduced compared with unfoamed resin. The compressive strength is decreased with increase in the expansion ratio.

A Fundamental Study on UV Laser Micro Machining of Micro Porous Polymeric Foams (마이크로 다공질 폴리머 폼의 UV 레이저 미세가공에 관한 기초 연구)

  • Oh, Jae-Yong;Shin, Bo-Sung;Lee, Jung-Han;Park, Sang-Hu;Park, Chul-Beom
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.572-577
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    • 2012
  • Recently porous polymer has widely been applied to packaging, heat isolation, and sound absorption in various fields from the electrics to the automobiles industry. A lot of micro porosities inside foamed polymer provide lower heat conduction and lighter weight than non-porous polymer, because they involve gas or air during foaming process. In this paper experimental approaches of the UV laser micro machining behavior for Expanded Polypropylene (EPP) foamed polymer materials, which have different expansion rates, were investigated. From these results, the ablation phenomena were finally observed that the ablation is depended upon stronger photo-chemical than photo-thermal effect. This study will also help us to understand interaction between UV laser beam and porous polymer.

Structural performance of ferrocement beams reinforced with composite materials

  • Shaheen, Yousry B.I.;Eltaly, Boshra A.;Abdul-Fataha, Samer G.
    • Structural Engineering and Mechanics
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    • v.50 no.6
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    • pp.817-834
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    • 2014
  • An experimental program was designed in the current work to examine the structural behavior of ferrocement beams reinforced with composite materials under three point loadings up to failure. The experimental program comprised casting and testing of twelve ferrocement beams having the dimensions of 120 mm width, 200 mm depth and 1600 mm length. The twelve beams were different in the type of reinforcements; steel bars, traditional wire meshes (welded and expanded wire meshes) and composite materials (fiberglass wire meshes and polypropylene wire meshes). The flexural performances of the all tested beams in terms of strength, ductility, cracking behavior and energy absorption were investigated. Also all the tested beams were simulated using ANSYS program. The results of the experimental tests concluded that the beam with fiber glass meshes gives the lowest first crack load and ultimate load. The ferrocement beam reinforced with four layers of welded wire meshes has better structural behavior than those beams reinforced with other types of wire meshes. Also the beams reinforced with metal wire meshes give smaller cracks width in comparing with those reinforced with non-metal wire meshes. Also the Finite Element (FE) simulations gave good results comparing with the experimental results.

A study on the headloss of filter media for treatment of Road Runoff (도로노면 유출수 처리를 위한 여과에서의 여재별 손실수두 특성)

  • Choi, Weon-Suk;Song, Changsoo;Kim, Seog-ku
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.6
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    • pp.697-704
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    • 2008
  • Stormwater runoff from urban road area as non-point source has a tendency of including lots of pollutants at initial rain period. Recently, there are several cases of having installed treatment facilities for reducing pollution discharge from the impervious cover in urban area to prevent watershed environment from getting worse. The filtration type among non-point source treatment systems has been known as one of the most efficient system for treatment of non-point source pollutants. Therefore, various kinds of filter media such as expanded polypropylene(EPP), granular activated carbon, zeolite, perlite, illite, sand, gravel has been developed. This study was conducted to verify performance and hydraulic characteristics of filter media as measures for non-point source. The experiment was carried out to evaluate applicability and variation of 4 kind of most popular filter media(EPP, GAC, Zeolite, Perlite) in headloss with elapsed time and influent flow rate and to obtain data base that could be used to establish management plan for road runoff treatment. In experiment by tap water, it showed that EPP and perlite those are floatable materials showed stable operating performance and lower headloss than the others.