• Title/Summary/Keyword: Excavators

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Stamping process design to develop a urea tank cover for excavators based on sheet metal forming analysis (굴삭기 요소수 탱크 커버의 신규 모델 개발을 위한 CAE 기반 프레스 성형 공정 설계)

  • Jeon, Yong-Jun;Heo, Young-Moo;Yun, Seok-Hyun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.49-55
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    • 2020
  • Recently, when a new component of construction equipment is designed, a stamping process capable of producing parts having high appearance quality and precision has been gaining attention. However, in general, as it is developed based on existing parts made by welding metal sheets and tubes, frequent to die modification occurs, which increases the time and cost of developing new parts. Thus, it is necessary to reduce the cost by shortening the die development period. In this study, a stamping process was designed for the urea tank cover, which is a part for excavators, to reduce the die development period through sheet metal forming analysis. The stamping process was designed by determining the blank holding force after selecting the initial blank shape and size. The round value at the corner was modified such that formability is ensured. After selecting process parameters, the thickness reduction rate and spring-back effect were reviewed.

Measurement of Static and Dynamic Stress and Motion Characteristics of Excavators (굴삭기의 정적/동적 응력 및 구동 특성 계측)

  • Kim, Gyu-Sung;Choung, Joon-Mo;Jang, Young-Sik;Choe, Ick-Hung;Lee, Joon-Hee
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.473-478
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    • 2003
  • This paper presents static and dynamic measurement of the stress and motion characteristics for crawler type excavators. Eight scenarios were prepared for static measurement based on two extreme digging positions, maximum digging reach position and maximum digging force position. The measured items for static motion included stress, cylinder pressure, cylinder stroke and digging force. The measured static stresses showed that asymmetric digging force acting on a bucket induced higher stress level than symmetric one. The measured static pressures and digging forces also agreed with design pressures and design digging forces, respectively. The dynamic measurement was performed for two types of motion, that is, simple reciprocation of each cylinder and actual digging motion. The measured items for dynamic motion were stroke and pressure of each cylinder, stresses on the working device and acceleration on the upper plate of an arm. The measured data showed that the natural frequency of the excavator highly depended on the hydraulic stiffness of cylinders. Digging motion tests revealed that digging motion was closer to static motion rather than dynamic one.

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Study on the Static and Dynamic Structural Analysis Procedure of Excavators (굴삭기의 정적/동적 강도 해석법에 대한 연구)

  • Choung, Joon-Mo;Kim, Gyu-Sung;Jang, Young-Sik;Choe, Ick-Hung;Heo, Min-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.537-543
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    • 2003
  • This paper presents the improved procedure to assess static and dynamic strength of crawler type excavators. A fully integrated model including front attachment and chassis was prepared for structural analysis. In this paper, two types of loading input methods were investigated and the method imposing digging force directly on bucket tooth was more convenient than imposing cylinder reaction force on cylinder pin even if the two methods showed no discrepancy in analysis results. Static strength analysis was carried out for eight analysis scenarios based on two extreme digging positions, maximum digging reach position and maximum digging force positions. The results from static strength analysis were compared with measured stresses, cylinder pressures and digging forces and showed a good quantitative agreement with measured data. Dynamic strength analysis was carried out for simple reciprocation of boom cylinders. It was recognized that the effect of compressive stiffness of hydraulic oil was very important for dynamic structural behavior. The results from dynamic strength analysis including hydraulic oil stiffness were also compared with measured acceleration data and showed a qualitative agreement with measured data.

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A Heuristic Approach for Grading Operation of Hydraulic Excavator Systems using SMISMO Valve Configuration (SMISMO 밸브 구조를 채용한 유압식 굴삭기의 평탄화 작업을 위한 휴리스틱 접근)

  • Joh, Joongseon;Hwang, Cheol Min
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.11
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    • pp.1153-1160
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    • 2013
  • SMISMO valve configuration is now starting to draw attention of the researchers of the construction equipment industry to increase the fuel efficiency of their equipment like excavators and wheel-loaders. An open-loop control strategy for grading operation of hydraulic excavator systems using SMISMO valve configuration is investigated in this paper. Tabor's algorithm for 1 d.o.f. SMISMO system under the assumption of quasi-static operation is revealed as not adequate for multi d.o.f. system with large moment of inertia even though the motion of the system is slow. New parameters are proposed in this paper. It modifies Tabor's open-loop control strategy for the grading operation of hydraulic excavators using SMISMO valve configuration. A simulation-based parameter tuning method is also proposed. It uses GA (Genetic Algorithm) to find the best parameter values. Simulation study for a practical hydraulic excavator shows the validity of the proposed open-loop control strategy.

Evaluation as to whether field pour earth wall construction is possible (흙타설 벽체의 현장 시공 가능성 검토)

  • Hwang, Hey-Zoo;Kang, Nam-Yi;Yang, Jun-hyuk
    • KIEAE Journal
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    • v.12 no.1
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    • pp.99-104
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    • 2012
  • In event of selecting construction materials, taking ones found easily around make embodied energy saved. The earth construction could be an eco-friendly engineering from a views of keeping the embodied energy. The pour earth method construction, as one of earth constructions, improves liquidity of earth-mixed properties to build walls or foundations. This study is aimed at evaluating possibilities as to machinery constructions using pumping cars or excavators to be applied on natural non-dried earth which are purchased from sites neighboring to subject building. The study showed that the pumping car used construction was smoothly carried out without any remarkable difficulties and further, a compressed strength was found to keep a certain degree to possibly construct low-story buildings. However, it showed some different levels as to a compressed strength by locations of buildings. In the construction course, we couldn't use remicon plants or a remicon due to field conditions and we are forced to take excavators in compounding or mixing works. But, it is evaluated that actually liquidity or compressed strength will be better than in case of using machineries like remicon plants. These results make us determine that the wall construction using machineries is possible.

Stress analysis of bucket rotating part of the compact excavator (굴삭기 버킷 회전부의 응력해석)

  • Shin, Suk-Shin;Noh, Jong-Ho;Park, Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.178-182
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    • 2013
  • In mining and its similar industries, compact excavators are used commonly in narrow working spaces, of which bucket must be rotated essentially. Considering of those applications, many kinds of the compact excavators have been developed, but any stress evaluation of bucket rotating part had not been attempted. In this study, using of the finite element method and Spare solver, stress analysis has been performed on the bucket rotating parts and its adjacent parts of compact excavator, with using an excavation stress model, in various directions and positions. Resultantly, it has been defined that stress of connector in the rotating part is a little higher, due to its shape, than those remained parts of which stress are shown equally as 1 MPa. Especially in the moving parts, the stress of bucket pin and rotating pinion gear has been calculated as 7.7 MPa and 40 MPa respectively.

A study on the operation method of safety device of rotating quick coupler (회전 퀵커플러 안전장치 동작방법 연구)

  • Song, Jong-Won;Song, Chil-Sung
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.8-13
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    • 2021
  • Excavators are construction machines used for digging soil, transporting soil, dismantling buildings and clearing the ground at construction sites. There are various attachments attached to the arm end of the excavator and used for various operations. There are the most common types of buckets attached for excavation and other types of attachments used for foresting, road cleaning, snow removal, and waste disposal. When multiple types of work are done at the same time, several attachments must be replaced and a device called a quick coupler is used to reduce replacement time. Although a quick coupler reduces the replacement time of the Attachment, it is necessary to attach safety devices to prevent unintentional detachment of attached attachments during the operation. To prevent the attachment from leaving or falling regardless of the operator's intention, support is installed in the hook of the bucket pin and controlled through a separate hydraulic cylinder to ensure safety. When attaching an attachment, it shall be attached without any action. This study is intended to verify the design validity of safety devices to prevent falls of attachments occurring at construction sites.