• Journal of Korean Tunnelling and Underground Space Association
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• v.17 no.3
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• pp.403-413
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• 2015

This paper presents the cutter bit damage due to the rotation speed of shield TBM cutter head in the mixed ground. The efficient of cutter bits and disk cutter are very important for tunnelling in mixed ground. In particular, this research is focused on the performance of cutter bits during excavation in mixed ground which is consist of the weathered soil and rock formation. In order to carry out this research, the experimental works are prepared performed by using the scaled shield TBM cutter bits evaluation machine developed. The mixed ground is prepared considering with a scale effect of tunnel size. Three different rotation speeds of shield TBM cutter head (i.e. 2, 3, 4 rpm) are applied in the experimental work. The drag forces acting on the cutter bits are measured at each cutter bit during rotation of cutter head. It is also analysed the variation of drag forces due to the rotation speed of shield TBM cutter head. The results of this research are clearly shown that the drag forces acting on the cutter bits are jumped up at the boundary between weathered soil and rock. It is also indicated that the jamping drag forces are increased with increasing the rotation speed of the cutter head. It is found from the research that the higher rotation speed of shield TBM cutter head will be high risk in the mixed ground. It is, therefore, suggested that the use of lower rotation speed of shield TBM cutter head is recommended for reducing the cutter bit damage in practice.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.10
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• pp.259-266
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• 2020

In this study, required drill bits and excavation methods were developed for an uneven drilling method that can solve the problem of performance degradation of rock bolts. The developed drill bit's excavation performance was verified using rock with a strength of 100 MPa or more. In addition, for the relative evaluation of the uneven excavation method, experimental specimens were prepared for models with and without irregularities, and tests were performed. As a result of the experiment, the model with unevenness exhibited an average critical draw resistance of 801.6 kN, which is about 1.7 times the value of 468.7 kN for the model without unevenness, thus confirming the effect sufficiently. Therefore, it is expected that the resistance performance will significantly increase despite an increase in the uneven hole diameter of 20 mm. In the future, the results of this study could be used as basic data when performing other studies using numerical analysis models and performance verification through experiments to obtain an optimized rock forming method.

• Journal of Korean Tunnelling and Underground Space Association
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• v.21 no.4
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• pp.545-560
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• 2019

During EPB TBM tunnelling, an appropriate application of additives such as foam and polymer is an essential factor to secure the stability of TBM as well as tunnelling performance. From the '90s, there have been many studies on the optimal injection of additives worldwidely contrary to the domestic situation. Therefore, in this paper, the foam, which is widely adopted for soil conditioning, was selected as an additive in order to investigate the effect of foam injection on TBM performance through a series of laboratory excavation tests. The excavation experiments were carried out on artificial sandy soil specimens with consideration of the variance of FIR (Foam Injection Ratio), FER (Foam Expansion Ratio) and $C_f$ (Surfactant Concentration), which indicate the amount and quality of the foam. During the tests, torque values were measured, and the workability of conditioned soil was evaluated by comparing the slump values of muck after each experiment. In addition, a weight loss of the replaceable aluminum cutter bits installed on the blade was measured to estimate the degree of abrasion. Finally, the foam injection ratio for the optimal TBM excavation for the typical soil specimen was determined by comparing the measured torque, slump value and abrasion. Note that the foam injection conditions satisfying the appropriate level of machine load, mechanical wear and workability are essential in the EPB TBM operational design.

• Journal of Korean Tunnelling and Underground Space Association
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• v.17 no.2
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• pp.175-187
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• 2015

In this paper, the development of trench shield machine for near-surface railway construction were presented. The Near-surface railway can be constructed by cut and cover construction method, because it is installed at the depth of 5~7 m below roads. The cut and cover construction method mostly use temporary supports. The limitation of the cut and cover method is high installation cost and long construction period. To overcome these disadvantages, development of the trench shield machine is proposed and expected to shorten the construction time and cost of near-surface railway system. The sliding retaining wall of trench shield equipment replaces the role of temporary support (solider piles and lagging) and excavator equiped to the bottom front of the machine shorten the excavation time. This paper deals with design of the bit attached to the excavator and required capacity of the motor.

• Journal of Korean Tunnelling and Underground Space Association
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• v.22 no.1
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• pp.91-105
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• 2020

This study is the basic study for improving the range of influence and potency of mixing bars in the chamber of Shield TBM. Currently, there are many studies on disk cutters, cutter bits and segments in the study of the domestic Shield TBM. However, studies that mix soil and rocks that come from the membrane during the Shield TBM excavation and scatter them with screw conveyors are not as good as those abroad. In this study, the existing Shield TBM Chamber was manufactured as a miniature and the experiment. Inside the chamber, different sizes (4 mm, 6 mm, 8 mm, 10 mm) and colors (black, white, red, and blue) were used to form layers. This experiment was carried out by different shapes and sizes of RPM and mixing bars. In addition, the difference between a miniature model and a reclining one was checked to determine the effect of the direction of gravity on the mixing efficiency. This was done in the same way for all other conditions other than differences in the direction of gravity. Through this experiment, we identified the orientation of the chamber model, the size and shape of the mixing bar inside, and the mixing effect and torque depending on RPM. A comparative review of the mixing effect and torque confirmed that the shape and size of the mixing bar affect the mixing of samples, and that the direction of gravity affects torque.