• 소성∙가공
• /
• 제24권1호
• /
• pp.52-61
• /
• 2015

Evaluation of the elevated temperature flow stress for thermoplastic fiber metal laminates(TFMLs) sheet, comprised of two aluminum sheets in the exterior layers and a self-reinforced polypropylene(SRPP) in the interior layer, was conducted. The flow stress as a function of temperature should be evaluated prior to the actual forming of these materials. The flow stress can be obtained experimentally by uniaxial tensile tests or analytically by deriving a flow stress model. However, the flow stress curve of TFMLs cannot be predicted properly by existing flow stress models because the deformation with temperature of these types of materials is different from that of a generic pure metallic material. Therefore, the flow stress model, which includes the effect of the temperature, should be carefully identified. In the current study, the flow stress of TFMLs were first predicted by using existing flow stress models such as Hollomon, Ludwik, and Johnson-Cook models. It is noted that these existing models could not effectively predict the flow stress. Flow stress models such as the modified Hollomon and modified Ludwik model were proposed with respect to temperatures of $23^{\circ}C$, $60^{\circ}C$, $90^{\circ}C$, $120^{\circ}C$. Then the stress-strain curves, which were predicted using the proposed flow stress models, were compared to the stress-strain curves obtained from experiments. It is confirmed that the proposed flow stress models can predict properly the temperature dependent flow stress of TFMLs.

• 소성∙가공
• /
• 제29권6호
• /
• pp.316-322
• /
• 2020

The flow stress curve is usually determined via uniaxial tensile or simple compression test. However, the flow stress curve up to high strain cannot be obtained using these two tests. This study presents a simple method for obtaining the flow stress curve up to high strain via FE analysis, a simple compression test, and an indentation test. In order to draw the flow stress curve up to high strain, the indentation test was carried out with the pre-stained specimen using the simple compression test. The flow stress curve of Al6110 was evaluated up to high strain using the proposed method, and the result was compared with the flow stress curve of the uniaxial tensile test of the initial material.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2003년도 춘계학술대회논문집
• /
• pp.291-294
• /
• 2003

Ball indentation tests have been used to estimate the mechanical properties of materials by some investigators. In this study, load-depth curves from ball indentation tests have been analysed using the geometric conditions of ball indentation. Series of numerical calculations and experimental results showed that those curves could be simplified by linear functions. After linearizing the indentation curves, the estimation process of the flow properties became straight forward and the scatter of results could be drastically reduced.

• 소성∙가공
• /
• 제20권3호
• /
• pp.229-235
• /
• 2011

The formability of magnesium alloy sheets at room temperature is generally low because of the inherently limited number of slip systems, but higher at temperatures over $150^{\circ}C$. Therefore, prior to the practical application of these materials, the forming limits should be evaluated as a function of the temperature and strain rate. This can be achieved experimentally by performing a series of tests or analytically by deriving the corresponding modeling approaches. However, before the formability analysis can be conducted, a model of flow stress, which includes the effects of strain, strain rate and temperature, should be carefully identified. In this paper, such procedure is carried out for Mg alloy AZ31 and the concept of flow stress surface is proposed. Experimental flow stresses at four temperature levels ($150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$) each with the pre-assigned strain rate levels of $0.01s^{-1}$, $0.1s^{-1}$ and $1.0s^{-1}$ are collected in order to establish the relationships between these variables. The temperature-compensated strain rate parameter which combines, in a single variable, the effects of temperature and strain rate, is introduced to capture these relationships in a compact manner. This study shows that the proposed concept of flow stress surface is practically relevant for the evaluation of temperature and strain dependent formability.

• 비파괴검사학회지
• /
• 제26권5호
• /
• pp.306-314
• /
• 2006

가동 중인 설비 및 대형 구조물은 장시간 사용, 고온 환경 및 반복되는 하중 등의 영향으로 설비재료의 교체 및 유지 보수가 요구된다. 이때 설비의 기계적 특성을 평가하는 것은 필수 불가결한 요소 이지만 대부분의 물성평가방법이 파괴적이기 때문에 가동 중인 설비에 직접 적용하는 것은 상당한 어려움이 따른다. 그러나 계장화 압입시험법은 다양한 기계적인 특성을 비파괴적으로 측정하는 최신기술로서 재료에 하중 인가 및 제거 과정 중 하중과 변위를 연속적으로 측정하여 획득된 압입하중-변위곡선의 분석을 통해 유동물성, 잔류응력, 파괴인성 등의 기계적 특성을 평가 할 수 있다. 본 연구에서는 계장화 압입시험을 이용하여 철강재료 및 용접부 유동물성과 잔류응력을 정량적으로 평가하였다. 계장화 압입시험 시 발생하는 압입자 하부의 응력 상태를 고려하여 유동응력과 변형률을 정의하고, 이를 최적화된 응력-변형률 구성방정식을 통해 유동곡선 및 항복강도, 인장강도 등의 유동물성을 평가 하였다. 계장화 압입시험을 이용하여 잔류응력을 측정하기 위해 소성변형과 직접 관련된 편차 응력 성분만으로 압입변형과 잔류응력 간의 상호작용을 분석하여 잔류응력 모델을 정의하였다. 측정된 유동물성은 일축인장시험의 결과를 통해 그 정확성을 검증하였고, 잔류응력은 홀-드릴링, 절단법 및 ED-XRD 시험과 비교하여 그 모델을 검증하였다.

• 소성∙가공
• /
• 제12권4호
• /
• pp.328-333
• /
• 2003

Ball indentation tests have been used to estimate the mechanical properties of materials by several investigators. In this study, load-depth curves from ball indentation tests were analyzed using the geometric conditions of the contact between ball and specimen. A series of numerical calculations and experimental results showed that the contact load-depth curves could be simplified by linear functions. Once we obtained the contact indentation depth from linearizing the experimental indentation curves, the estimation process of the flow properties became straight-forward and the scatter of results could be drastically reduced.

• Journal of Pharmaceutical Investigation
• /
• 제37권3호
• /
• pp.137-148
• /
• 2007

Using a strain-controlled rheometer [Rheometrics Dynamic Analyzer (RDA II)], the steady shear flow properties of a semi-solid ointment base (vaseline) have been measured over a wide range of shear rates at temperature range of $25{\sim}60^{\circ}C$. In this article, the steady shear flow properties (shear stress, steady shear viscosity and yield stress) were reported from the experimentally obtained data and the effects of shear rate as well as temperature on these properties were discussed in detail. In addition, several inelastic-viscoplastic flow models including a yield stress parameter were employed to make a quantitative evaluation of the steady shear flow behavior, and then the applicability of these models was examined by calculating the various material parameters (yield stress, consistency index and flow behavior index). Main findings obtained from this study can be summarized as follows : (1) At temperature range lower than $40^{\circ}C$, vaseline is regarded as a viscoplastic material having a finite magnitude of yield stress and its flow behavior beyond a yield stress shows a shear-thinning (or pseudo-plastic) feature, indicating a decrease in steady shear viscosity as an increase in shear rate. At this temperature range, the flow curve of vaseline has two inflection points and the first inflection point occurring at relatively lower shear rate corresponds to a static yield stress. The static yield stress of vaseline is decreased with increasing temperature and takes place at a lower shear rate, due to a progressive breakdown of three dimensional network structure. (2) At temperature range higher than $45^{\circ}C$, vaseline becomes a viscous liquid with no yield stress and its flow character exhibits a Newtonian behavior, demonstrating a constant steady shear viscosity regardless of an increase in shear rate. With increasing temperature, vaseline begins to show a Newtonian behavior at a lower shear rate range, indicating that the microcrystalline structure is completely destroyed due to a synergic effect of high temperature and shear deformation. (3) Over a whole range of temperatures tested, the Herschel-Bulkley, Mizrahi-Berk, and Heinz-Casson models are all applicable and have an almostly equivalent ability to quantitatively describe the steady shear flow behavior of vaseline, whereas the Bingham, Casson,and Vocadlo models do not give a good ability.

• Fibers and Polymers
• /
• 제7권2호
• /
• pp.129-138
• /
• 2006

Using a strain-controlled rheometer, the steady shear flow properties of aqueous xanthan gum solutions of different concentrations were measured over a wide range of shear rates. In this article, both the shear rate and concentration dependencies of steady shear flow behavior are reported from the experimentally obtained data. The viscous behavior is quantitatively discussed using a well-known power law type flow equation with a special emphasis on its importance in industrial processing and actual usage. In addition, several inelastic-viscoplastic flow models including a yield stress parameter are employed to make a quantitative evaluation of the steady shear flow behavior, and then the applicability of these models is also examined in detail. Finally, the elastic nature is explained with a brief comment on its practical significance. Main results obtained from this study can be summarized as follows: (1) Concentrated xanthan gum solutions exhibit a finite magnitude of yield stress. This may come from the fact that a large number of hydrogen bonds in the helix structure result in a stable configuration that can show a resistance to flow. (2) Concentrated xanthan gum solutions show a marked non-Newtonian shear-thinning behavior which is well described by a power law flow equation and may be interpreted in terms of the conformational status of the polymer molecules under the influence of shear flow. This rheological feature enhances sensory qualities in food, pharmaceutical, and cosmetic products and guarantees a high degree of mix ability, pumpability, and pourability during their processing and/or actual use. (3) The Herschel-Bulkley, Mizrahi-Berk, and Heinz-Casson models are all applicable and have equivalent ability to describe the steady shear flow behavior of concentrated xanthan gum solutions, whereas both the Bingham and Casson models do not give a good applicability. (4) Concentrated xanthan gum solutions exhibit a quite important elastic flow behavior which acts as a significant factor for many industrial applications such as food, pharmaceutical, and cosmetic manufacturing processes.

• 대한기계학회논문집A
• /
• 제32권8호
• /
• pp.660-667
• /
• 2008

During the last two decades, lots of efforts have been devoted to resolve thermal stratification phenomenon and primary water environment issues. While several effective methods were proposed especially in related to thermally stratified flow analyses and corrosive material resistance experiments, however, lack of details on specific stress and fatigue evaluation make it difficult to quantify structural behaviors. In the present work, effects of the thermal stratification and primary water are numerically examined from a structural integrity point of view. First, a representative austenitic nuclear piping is selected and its stress components at critical locations are calculated in use of four stratified temperature inputs and eight transient conditions. Subsequently, both metal and environmental fatigue usage factors of the piping are determined by manipulating the stress components in accordance with NUREG/CR-5704 as well as ASME B&PV Codes. Key findings from the fatigue evaluation with applicability of pipe and three-dimensional solid finite elements are fully discussed and a recommendation for realistic evaluation is suggested.

• 한국콘텐츠학회논문지
• /
• 제11권7호
• /
• pp.179-191
• /
• 2011

본 연구는 성인학습자의 특성과 사이버강의 몰입구인간의 관련성을 살펴보고 몰입, 스트레스, 문제해결간의 관계를 밝혀 보려는데 연구목적을 두었다. 연구대상은 서울에 소재한 K사이버대학교 재학생 1044명 이였으며 학생들은 온라인설문지 형태에 자발적으로 참여하였다. 분석결과 첫째, 즐거움, 관여, 주의집중, 시간왜곡의 몰입구인에서 학년, 연령, 결혼상태, 수강신청 과목 수라는 성인학습자의 특성에 따라 차이를 보였다. 둘째, 사이버강의 몰입은 스트레스와 부적상관관계를 보였고 문제해결과는 정적상관관계를 보였다. 이 연구를 통해 성인학습자의 사이버강의 몰입향상을 구체화하는 프로그램 마련을 위해서 다음과 같은 시사점을 제시하고자 한다. 첫째, 성인학습자의 다양한 배경과 특성을 고려한 사이버강의 설계가 필요하며, 둘째, 성인학습자가 학습과정에서 몰입감을 높일 수 있도록 다양한 사이버강의 평가방법의 개발 및 적용이 필요하며, 셋째, 성인학습자들의 사이버강의 몰입향상을 제공할 수 있는 스트레스 관리와 문제해결능력을 증진시킬 수 있는 체계적인 학업상담이 필요하다.