• Title/Summary/Keyword: Equipment Defect

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The Application Technique on AI and Statistical Analysis of 3d-PD (3d-PD의 통계적 고찰과 신경망 응용기술)

  • Lim, Jang-Seob;Park, Yong-Sik;Choi, Byoung-Ha;Han, Sok-Kyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05a
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    • pp.66-70
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    • 2001
  • The partial discharge testing is widely used in diagnostic measuring technology because it gives low stress to power equipment which is undertaken tests. Therefore it is very useful method compare to previous destructive methods and effective diagnosis method in power system that requires on-line/on-site diagnosis. But partial discharges have very complex characteristics of discharge pattern, so it is required continuous research to development of precise analysis method. In recent, the study of partial discharge is carrying out discover of initial defect of power equipment through condition diagnosis and system development of degradation diagnosis using HFPD(High Frequency Partial Discharge) detection. In this study, simulated system is manufactured and HFPD occurred from those simulator is measured with broad-band antenna in real time, the degradation grade of system is analyzed through produced patterns in simulated target according to the AI/statistics processing.

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Study on the Maintenance on Long-Life Housing for User - Focus on the Analysis of Housing Living Guide Book - (장수명공동주택의 사용자 유지관리에 관한 연구 - 일반공동주택의 입주자 생활안내서 분석을 중심으로 -)

  • Ji, Jang-Hun;Kim, Soo-Am;Chung, Joon-Soo;Yoon, Sang-Cho
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2009.11a
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    • pp.284-287
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    • 2009
  • This study is aim to analyze out Living Guide Book for residents in Housing and to have application to Long Life Housing as a precedent study based on Maintenance Guideline to make residents inhabitate, in case of suppling Wet type Short Life Housing with S(Support) and I(Infill), and Long Life Housing with devised SI, durability, alterability, available Remodeling and maintenance effect. Housing with large scale complex and brand-name offers Living Guide Book for residents that contains maintenance contents. Maintenance contents for residents in Housing are complex guide, use method of the each part, guide for repair of defect, repair and change of built -in items ended up life or damaged items. Maintenance contents for residents in Long Life Housing are important because the Manager takes charge of public area and public equipment in S, but the user takes charge of private area and private equipment. Therefore this study analyzes out Living Guide Book for residents in Housing as a precedent study based on Maintenance Guideline of Long Life Housing users.

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The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(II) - Effect of heat input parameters - (강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (II) - 용접 입열 변수의 영향 -)

  • Kim, Jond-Do;Myung, Gi-Hoon;Park, In-Duck
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.91-96
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    • 2015
  • The laser-arc hybrid welding of SS400 steel was carried out with the use of disk laser equipment of 6.6kW maximum power and MAG equipment of pulse mode. Parameter regarding heat input is one of the most important factors that directly affect penetration characteristics and welding defect. Therefore in this study, the effects of laser power, welding speed and current, voltage and pulse correction were investigated. As experiment result, it was found that the lower heat input, the more likely humping bead is formed at the back, and such humping bead could be suppressed by increasing laser power and arc current or decreasing welding speed, thus increasing heat input. Also deep penetration could be achieved by reducing arc voltage or pulse correction parameter in the same welding condition.

A Study About Weld Defects Detection By Using A Magnetostrictive Sensor (Magnetostrictive Sensor를 이용한 용접결함 검출에 관한 연구)

  • Na, Hyun-Ho;Kim, Ill-Soo;Seo, Joo-Hwan;Son, Sung-Woo;Jeong, Jae-Won;Kim, Ji-Sun;Lee, Ji-Hye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1279-1287
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    • 2009
  • An increasingly competitive business environment has been concentrated on industries to reduce the operating costs. Industries such as gas, oil, petrochemical, chemical, and electric power have employed for the operation and used for large equipment or structures that require a high capital investment. In order to meet these requirements, the industries are increasingly moving toward saving the experimental verification and computer simulation. Therefore industries to reduce the maintenance costs without compromising the operational safety have been forced on finding for better and more efficient methods to inspect their equipment and structures. In this study, it focused on the development the real-time non-contract monitoring system as an efficient tool for the experimental study of weld defects based on the relationship between the measured voltage and input parameters.

Analysis of Electric Shock Accident on 4.16 kV Class Circuit breaker for Power Plant (발전소용 4.16 kV급 차단기에서 감전사고 사례 분석)

  • Park, Nam-Kyu;Song, Jae-Yong;Kim, Jin-Pyo;Goh, Jae-Mo
    • Journal of the Korean Society of Safety
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    • v.29 no.4
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    • pp.54-60
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    • 2014
  • This paper describes electric shock accidents on a 4.16 kV class circuit breaker for power plant. Electric shock accidents mostly involve damage of human life, in comparison with electrical fire, rate of human death tend to be higher in electric shock accidents. Specially, in a high voltage facilities rate of human death comprised about 43.7% by electric shock accidents. If electric shock accidents happen in a 4.16 kV class circuit breaker for power plant, then the power plant discontinue power production. Electric shock accidents in a power plant have a great ripple effect such as an electric power shortage. In this paper, we analyzed electric shock accidents on a 4.16 kV class circuit breaker for power plant. From the analysis results, we confirmed a cause of electric shock accidents on a 4.16 kV class circuit breaker, it happened by defect of interlock equipment or occurrence of breakdown between first feeder contactor and shielding plate. In order to reduce electric shock accidents on a 4.16 kV class circuit breaker, the power plant should consider improvement of interlock equipment and insulation of feeder contactor in circuit breaker.

Radiation Quality Analysis of Diagnostic X-ray Equipment (진단용 X선 기기의 선질 분석)

  • Kim, Tae-Gon;Kim, Young-Pyo;Cheon, Min-Woo;Park, Yong-Pil
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2010.10a
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    • pp.771-772
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    • 2010
  • X-ray equipment used to diagnose a patient has a big defect of a patient's exposure to radiation caused in irradiating X-ray to the human body, ICRP restricts the permissible exposure dose of the human body. A number of studies has been proceeded to reduce these exposures. In this study the high voltage generator with inverter system, which is possible to increase the generation efficiency of X-ray and to control the precise output power was produced. Also, to minimize the ripple which is possible to occur in the direct voltage that is applied to X-ray tube the propagation rectification method was applied and the radiation reproducibility and properties were evaluated to use this for the diagnosis of patient.

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On the Establishment of LSTM-based Predictive Maintenance Platform to Secure The Operational Reliability of ICT/Cold-Chain Unmanned Storage

  • Sunwoo Hwang;Youngmin Kim
    • International journal of advanced smart convergence
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    • v.12 no.3
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    • pp.221-232
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    • 2023
  • Recently, due to the expansion of the logistics industry, demand for logistics automation equipment is increasing. The modern logistics industry is a high-tech industry that combines various technologies. In general, as various technologies are grafted, the complexity of the system increases, and the occurrence rate of defects and failures also increases. As such, it is time for a predictive maintenance model specialized for logistics automation equipment. In this paper, in order to secure the operational reliability of the ICT/Cold-Chain Unmanned Storage, a predictive maintenance system was implemented based on the LSTM model. In this paper, a server for data management, such as collection and monitoring, and an analysis server that notifies the monitoring server through data-based failure and defect analysis are separately distinguished. The predictive maintenance platform presented in this paper works by collecting data and receiving data based on RabbitMQ, loading data in an InMemory method using Redis, and managing snapshot data DB in real time. The predictive maintenance platform can contribute to securing reliability by identifying potential failures and defects that may occur in the operation of the ICT/Cold-Chain Unmanned Storage in the future.

A Study on the Detection of Fault Factor in Gear-Integrated Bearing (기어일체형 베어링의 결함인자 검출에 대한 연구)

  • Yeongsik Kang;Ina Yang;Eunjun Lee;Hwajong Jin;Donghyouk Shim
    • Journal of the Korea Institute of Military Science and Technology
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    • v.26 no.2
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    • pp.113-121
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    • 2023
  • High-precision lasers and anti-aircraft radars are the main equipment to protect the Korean Peninsula, and require preemptive maintenance before signs of failure. Of the key components in the drive sector, bearings do not have a fault alarm function. Therefore, the technology for diagnosing defects in bearings before the performance degradation of equipment occurs is becoming more important. In this paper, for the experimental analysis, we measured the acceleration of the four sets of the same lot using acceleration sensors. Through periodic measurements, the factors that changed until the bearing stopped rotating were analyzed. To determine the replacement time, the main factors and threshold values of the bearing signal were analyzed. The error of the theoretical and experimental analysis results of the defect frequency was within 2.8 %, and the validity of the theoretical analysis results could be confirmed. Based on the results, it is possible to remotely transmit trouble alerts to users through the system check function.

Development of a Vision System for the Complete Inspection of CO2 Welding Equipment of Automotive Body Parts (자동차 차체부품 CO2용접설비 전수검사용 비전시스템 개발)

  • Ju-Young Kim;Min-Kyu Kim
    • Journal of Sensor Science and Technology
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    • v.33 no.3
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    • pp.179-184
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    • 2024
  • In the car industry, welding is a fundamental linking technique used for joining components, such as steel, molds, and automobile parts. However, accurate inspection is required to test the reliability of the welding components. In this study, we investigate the detection of weld beads using 2D image processing in an automatic recognition system. The sample image is obtained using a 2D vision camera embedded in a lighting system, from where a portion of the bead is successfully extracted after image processing. In this process, the soot removal algorithm plays an important role in accurate weld bead detection, and adopts adaptive local gamma correction and gray color coordinates. Using this automatic recognition system, geometric parameters of the weld bead, such as its length, width, angle, and defect size can also be defined. Finally, on comparing the obtained data with the industrial standards, we can determine whether the weld bead is at an acceptable level or not.

Causes of accidents and preventive measures due to defects in pump car booms (펌프카의 붐대 결함에 의한 사고원인과 방지대책)

  • Cho Choonhwan
    • Journal of the Korea Institute of Construction Safety
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    • v.6 no.1
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    • pp.7-11
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    • 2024
  • Pump car is an equipment that transports concrete products as needed to the place where they are poured. In order to pour a large amount of concrete in a short period of time, using a pump car is the most efficient in terms of economic efficiency and quality control. However, recently, many casualties have occurred due to boom damage during concrete pouring, so this study suggests that improvements are needed in the equipment manufacturing stage, inspection standards for old equipment, and equipment rental system. The reason is that, as a result of the finite element analysis of the pump car, the significant stress acting at the second stage of the boom and the maximum stress at the top of the boom were found to be 895.39 MPa, and M.S. Since it was evaluated the lowest at 0.04, the need for reinforcement was recognized. And it was confirmed that the 2nd stage boom was the most stressful and vulnerable part of the 1st to 5th stage booms. Therefore, it is necessary to increase the thickness and rigidity of members at the design and manufacturing stage, and to reinforce the steel plates of currently used equipment. In addition, it is urgent to establish a system that makes non-destructive testing mandatory for all general construction machinery and holds inspection agencies responsible for missing boom defects during non-destructive testing and regular inspections.