• Title/Summary/Keyword: Epoxy composites

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The Notched Strength and Fracture Criterion in Plain Woven Glass/Epoxy Composites With a Crack (노치부를 가진 Glass/Epoxy 복합재료의 노치강도 평가와 불안정 파괴조건)

  • 김정규;김도식
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.57-67
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    • 1993
  • The fracture behavior of plain woven glass/epoxy composite plates with a crack is investigated under static tensile loading. It is shown in this paper that the characteristic length associated with the point stress criterion depends on the crack length. To predict the not ched tensile strength, the point stress criterion proposed by Whitney and Nuismer are modified. An excellent agreement is found between the experimental results and the analytical prediction of the modified point stress criterion. The condition of unstable crack growth in the presence of a per-existing flaw(machined notch) is examined by means of the maximum stress intensity factor $K_max$ using maximumload P$_max$. The values of $K_max$ evaluated from energy release rate G$_max$(the compliance me thod) indicate a wide difference. Therefore in regard to anisotropy and heterogeneity of the composite materials studied, the modified shape correction factor f(a/W) is obtained. $K_max$evaluated by the compliance method a little or insignificantly depends on the initial crack length a, the specimen thickness B, the crack angle .theta. and the specimen geometry.

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High velocity Impact Analysis of Carbon/Epoxy Composite Laminates (탄소/에폭시 복합재 적층판의 고속충돌 관통해석)

  • Kim, Young-Ah;Woo, Kyeongsik;Yoo, Won-Young;Kim, In-Gul;Kim, Jong-Heon
    • Composites Research
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    • v.25 no.6
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    • pp.191-197
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    • 2012
  • In this paper, the penetration behavior of carbon/epoxy composite laminates subjected to high velocity projectile impact was studied by numerical simulation. The composite laminates made of carbon/epoxy with $[45/0/-45/90]_{ns}$ stacking sequence and the spherical steel impactor were three-dimensionally modeled. The ply numbers of 16 and 24 and the impact velocities in the range of 140-250 m/s were considered. The analysis was performed using an explicit finite element code LS-DYNA. The residual velocity and the amount of damage were predicted and compared to the experimental results.

Zn-Ion Coated Structural $SiO_2$ Filled LDPE: Effects of Epoxy Resin Encapsulation

  • Reddy C. S.;Das C. K.;Agarwal K.;Mathur G N.
    • Macromolecular Research
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    • v.13 no.3
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    • pp.223-228
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    • 2005
  • In the present work, a low-density polyethylene (LDPE) composite, filled with Zn-ion coated structural silica encapsulated with the diglycidyl ether of bisphenol-A (DGEBA), was synthesized using the conventional melt-blending technique in a sigma internal mixer. The catalytic activity of the Zn-ions (originating from the structural silica) towards the oxirane group (diglycidyl ether of bisphenol-A (DGEBA): encapsulating agent) was assessed by infrared spectroscopy. Two composites, each with a filler content of $2.5 wt\%$ were developed. The first one was obtained by melt blending the Zn-ion coated structural silica with LDPE in a co-rotating sigma internal mixer. The second one was obtained by melt blending the same LDPE, but with DGEBA encapsulated Zn-ion coated structural silica. Epoxy resin encapsulation of the Zn-ion coated structural silica resulted in its having good interfacial adhesion and a homogeneous dispersion in the polymer matrix. Furthermore, the encapsulation of epoxy resin over the Zn-ion coated structural silica showed improvements in both the mechanical and thermal properties, viz. a $33\%$ increase in the elastic modulus and a rise in the onset degradation temperature from 355 to $371^{\circ}C$, in comparison to the Zn-ion coated structural silica.

The Effect of ATH and Sb$_2$O$_3$on the Flammability and Mechanical Properties of Fiber Reinforced Plastics (ATH, Sb$_2$O$_3$조성에 따른 복합재료의 난연특성)

  • 강길호;최원종;김진곤;권경옥;박상윤;사공성호;김해형
    • Fire Science and Engineering
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    • v.16 no.4
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    • pp.65-71
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    • 2002
  • In this paper, the thermal and flame properties of GFRP with various flame retardant(aluminum trihydrate, antimony trioxide) compositions have been investigated by thermal analysis and flammability tests(LOI test, flammability 45 degree test). The flame and mechanical properties(hardness, tensile strength, modulus) of general purpose grade glass fiber/unsaturated polyester composite with flame retardant composition have been also evaluated. The effect of cure pressure on the flame properties of aerospace grade glass fiber/epoxy composite was investigated. Considering the flame and mechanical property of composite, we could determine the optimum flame retardant composition(ATH 10∼20 phr). Test results show that the flame property of glass fiber/epoxy composite is considerably affected by cure pressure conditions.

Preparation and Properties of Polymer Blends Type Humidity Sensor for Process Safety (공정안전용 Polymer Blend형 습도센서의 특성 연구)

  • Kang Young-Goo;Cho Myoung-Ho
    • Journal of the Korean Society of Safety
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    • v.19 no.3 s.67
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    • pp.51-56
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    • 2004
  • Conductive polymer blends and composites are widely used for different safety application such as electrostatic charge dissipation(ESD), electromagnetic interference(EMI) shielding, electrostatic prevention and safety chemical sensor. In order to prepare a impedance-type humidity sensor that is durable at high humidities and high temperature, electically conductive polymer blends based on diallyldimethylammonium chloride(DADMAC) and epoxy were prepared in this study. The polymer blends type conductive ionomer exhibits reaction each other DADMAC and epoxy in FT-IR and DSC analysis. The blends material was traced by new peak at 1600cm-1 and appeard improvement of thermal resistance by melting point shift. Alumina substrate was deposited a pair of gold electrodes by screen printing. The blend material were spin-coated with a thin film type on the surface of alumina substrate. The polymer bleld type sensor exhibits a linear impedance increasing better than DADMAC coated humidity sensor. Also it shows good sensitivity, low hysteresis and durability against high humidity.

Compressive behavior of thick carbon fiber/epoxy composites in a submarine environment (두께가 두꺼운 카본화이버/에폭시 적층복합재의 해저환경에서의 압축특성)

  • LEE JI-HOON;RHEE KYONG-YOP;KIM HYEON-JU;JUNG DONG-HO
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.225-227
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    • 2004
  • The compressive characteristics of thick carbon/epoxy composite in a submarine environment was investigated in this study. The specimens made of thick carbon fiber/epoxy composite that were immersed into seawater Jar thirteen months. the seawater content at saturation was about $1.2\%$ of the specimen weight. Compressive tests have been performed in different hydrostatic pressures of 0.1 MPa, 100 MPa, 200 MPa, and 270 MPa. The results showed that the compressive elastic modulus increased about $12.3\%$ as the hydrostatic pressure increased from 0.1 MPa to 200 MPa. The results also showed that compressive fracture strength increased $28\%$ and compressive fracture strain increased $8.5\%$ as the hydrostatic pressure increased from 0.1 MPa to 270 MPa.

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Thermal Vibration Characteristics of a Thin Walled Composite Beam attached on Spacecraft (위성체에 장착된 얇은 벽 복합재 보의 열 진동 특성)

  • Kim, Gyu-Sun;Song, O-Seop
    • Composites Research
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    • v.23 no.6
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    • pp.47-54
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    • 2010
  • Thermal vibration characteristics of a thin walled composite beam attached on spacecraft are investigated in this paper. The composite beam is assumed to have a thin CUS(circumferentially uniform stiffness) wall and modeled with several composite materials which are already space qualified such as T300/Epoxy, YS90AEpoxy. Steady state angle and peak to peak error in spacecraft attitude angle and tip displacement of composite beams are evaluated as a performance index for thermal vibration characteristics. Evaluation results shows that composite beam made out of YS90A has nearly 2 times better than T300 in terms of peak to peak attitude error angle.

Evaluation of Mode I Interlaminar Fracture Toughness for Carbon Fabric/Expocy Composite for Tilting Train Carbody (틸팅열차 차체용 탄소섬유직물/에폭시 복합재의 모우드 I 층간파괴인성 평가)

  • Heo KWang-Su;Kim Jeong-Seok;Yoon Sung-Ho
    • Journal of the Korean Society for Railway
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    • v.8 no.6 s.31
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    • pp.573-580
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    • 2005
  • Model I interlaminar fracture behaviors of the carbon/epoxy composite, one of the candidate composites for a tilting train carbody, were investigate by the use of DCB(Double cantilever beam) specimens. These specimens were made of CF3327 plain woven fabric with epoxy resin, and an artificial starter delamination was fabricated by inserting Teflon film with the thickness of $12.5{\mu}m$ of $25.0{\mu}m$ at the one end of the specimen. Mode I interlaminar fracture toughness was evaluated for the specimens with the different thickness of an inserter. Also delamination propagating behaviors and interlaminar fracture surface were examined through an ooptical travelling scope and a scanning electron microscope. We found that abruptly unstable crack propagation called as stick-slip phenomena was observed. In addition, interlaminar fracture behaviors were affected on the location and the morphology of a crack tip as well as an interface region.

A study on slit opening and flexural strength of carbon/epoxy prepregs with slit patterns (슬릿 패턴 형상에 따른 Carbon/Epoxy 프리프레그 성형물의 굽힘 강도 특성 및 슬릿 변형량 분석)

  • Lee, Sung-Gyun;Won, Si-Tae;Yoon, Gil-Sang;Kim, Yong-Dae;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.6-11
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    • 2016
  • Designed patterns of slit are introduced to the uni-directional (UD) prepreg in order to enhance the formability of the carbon/epoxy composites without wrinkling and laddering. Three different types of the slit alignment along the thickness direction are applied to analyse the deformation behavior during the compression moulding process of laminates. Degrees of the slit open and the mechanical strength are evaluated based on the level of the compaction pressure in the course of forming process. Results have shown that the mechanical strength of laminates having slits could attain at least 80% of the conventional ones without slits. However, further studies are required to identify the direct relevance of the slit alignment in laminate to the mechanical properties.

Coating Performance of SiO2 / Epoxy Composites as a Corrosion Protector

  • Rzaij, Dina R.;Ahmed, Nagham Y.;Alhaboubi, Naseer
    • Corrosion Science and Technology
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    • v.21 no.2
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    • pp.111-120
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    • 2022
  • To solve the corrosion problem of industrial equipment and other constructions containing metals, corrosion protection can be performed by using coating which provides a barrier between the metal and its environment. Coatings play a significant role in protecting irons and steels in harsh marine and acid environments. This study was conducted to identify an anti-corrosive epoxy coating for carbon steel composite with 0.1, 0.3, and 0.5 wt% concentrations of nanoparticles of SiO2 using the dip-coating method. The electrochemical behavior was analyzed with open circuit potential (OCP) technics and polarization curves (Tafle) in 3.5 wt% NaCl and 5 vol% H2SO4 media. The structure, composition, and morphology were characterized using different analytical techniques such as X-ray Diffraction (XRD), Fourier Transform Infrared spectrum (FT-IR), and Scanning Electron Microscopy (SEM). Results revealed that epoxynano SiO2 coating demonstrated a lower corrosion rate of 2.51 × 10-4 mm/year and the efficiency of corrosion protection was as high as 99.77%. The electrochemical measurement showed that the nano-SiO2 / epoxy coating enhanced the anti-corrosive performance in both NaCl and H2SO4 media.