• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.968-973
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• 2003

As environmental restrictions have continuously become more strict, it has emphasized development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on worker's health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication(MQL). Compared with milling, turning is a continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this study, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize harmful effects of conventional cutting fluids.

• Design & Manufacturing
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• 제14권1호
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• pp.36-41
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• 2020

Recently, due to the development of MEMS technology, researches for the production of effective micro structures and shapes have been actively conducted. However, the process technology based on chemical etching has a number of problems such as environmental pollution and time problems due to multi-process. Various processes to cope with this process are being studied, and one of the mechanical etching processes is the powder blasting process. This process is a method of spraying fine particles, which has the advantage of being an effective process in manufacturing hard brittle materials. However, it is also a process that adversely affects the material surface roughness and material properties due to the impact of the injection of fine particles. In this study, after fabricating micro-channels in fused silica glass with excellent optical properties among the hard brittle materials, we used the nano indentation system to analyze the micro parts using nano-particles as well as machinability and surface roughness analysis of the processed surface. The analysis was performed for the effective processing of powder blasting.

• 한국정밀공학회지
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• 제19권10호
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• pp.221-226
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• 2002

As environmental restriction has continuously become more strict, machining technology has emphasized on development of environment-friendly technologies. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment and, hence, recently there have been numerous attempts to minimize harmful effects of cutting fluids on environments. To minimize the use of cutting fluids in machining, conventional cutting fluids have been replaced with the technologies of pressurized cold air and minimum quantity lubrication (MQL). Compared with milling, turning is continuous cutting process, where tools are continuously heated up and lack of lubricity could lead to tool wear and deteriorated surface roughness. In this work, it has been investigated how tool wear and surface roughness could be affected by cutting conditions, supply and cooling methods. The experimental results show that MQL technology is able to minimize conventional cutting fluids.

• 한국기계가공학회지
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• 제12권1호
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• pp.63-69
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• 2013

Many researchers are trying to reduce the use of lubrication fluids in metal cutting to obtain safety, environmental and economical benefits. The aim of this study is to determine the optimization lubrication conditions in minimum quantity lubrication(MQL) turning of workpieces with taper angle. This study has been considered about various conditions of MQL. The objective functions are cutting force and surface roughness. Design factors are nozzle diameter, nozzle angle, MQL supply pressure, distance between tool and nozzle and length of supply line. The cutting force and surface roughness were statistically analyzed by the use of the Box-Behnken method. As a results, optimum lubrication conditions were suggested and verification experiment has been performed. The results of this study are expected to help the selection of lubrication conditions in MQL turning.

• Journal of Forest and Environmental Science
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• 제28권4호
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• pp.268-277
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• 2012

Among the domestic softwoods, technical value of Pinus koraiensis small diameter logs which have comparatively low applicability was evaluated and sensitive characteristics and physical characteristics were investigated and analyzed for examining if it can be utilized as the interior decoration material. For the sensitive characteristics of Pinus koraiensis, wood figure, wood grain, wood color and odor were evaluated and for the physical characteristics, growth-ring width and latewood percentage, abrasion, density, shrinkage, swelling, absorption, roughness and hardness were evaluated. Then, the possibility to be developed as the interior decoration material was found. As the result of evaluating sensitive characteristics and physical characteristics of domestic Pinus koraiensis, wood figure, wood grain, color and scent clearly were judged to have excellent visual factor as the interior decoration material. And, physical characteristics were also judged to be excellent, so it is judged to be developed as the interior decoration material. Therefore, as the result of various forms of design pattern with domestic Pinus koraiensis small diameter logs, several patterns of interior decoration can be developed by characteristics of each side and colors of heartwood and sapwood. And, in the future, it can be applied to furniture design or interior decoration material for the proper use. Especially, it is considered to contribute to wood applying industry through the study on the quality of domestic small diameter logs which have low applicability.

• 한국안전학회지
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• 제33권2호
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• pp.132-137
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• 2018

Compared with general rivers, fluctuations of the water level and the river bed are severe in the tidal river. In hydro-dynamic aspect, such fluctuation gives different river-bed data to us according to observing period. The time-dependent river-bed data and pre-estimation of the Manning's roughness coefficient which is the key factor of numerical modelling induces uncertainty of evaluating the design flood level. Thus it is necessary to pay more attention to calculate the flood level at tidal rivers than at general rivers. In this study, downstream of the Imjin River where is affected by tide of the West Sea selected as a study site. From the numerical modelling, it was shown that the unsteady simulation gave considerable mitigation of the water level from the starting point to 15 km upstream compared to the steady simulation. Either making a detention pond or optional dredging was not effective to mitigate the flood level at Gugok - Majung region where is located in the downstream of the Imjin River. Therefore, a more sophisticated approach is required to evaluate the design flood level estimation before constructive measures adopted in general rivers when establishing the flood control plan in a tidal river.

• Structural Engineering and Mechanics
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• 제76권5호
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• pp.561-578
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• 2020

The present work addresses the surface integrity and chip morphology in finish hard turning of AISI D3 steel under nanofluid assisted minimum quantity lubrication (NFMQL) condition. The surface integrity aspects include microhardness, residual stress, white layer formation, machined surface morphology, and surface roughness. This experimental investigation aims to explore the feasibility of low-cost multilayer (TiCN/Al2O3/TiN) coated carbide tool in hard machining applications and to assess the propitious role of minimum quantity lubrication using graphene nanoparticles enriched eco-friendly radiator coolant based nano-cutting fluid for machinability improvement of hardened steel. Combined approach of central composite design (CCD) - analysis of variance (ANOVA), desirability function analysis, and response surface methodology (RSM) have been subsequently employed for experimental investigation, predictive modelling and optimization of surface roughness. With a motivational philosophy of "Go Green-Think Green-Act Green", the work also deals with economic analysis, and sustainability assessment under environmental-friendly NFMQL condition. Results showed that machining with nanofluid-MQL provided an effective cooling-lubrication strategy, safer and cleaner production, environmental friendliness and assisted to improve sustainability.

• 지질공학
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• 제18권4호
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• pp.447-457
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• 2008

절리면의 거칠기, 충전물 등의 공학적 특성과 활동면 경사, 수압하중을 고려하여 암반사면의 파괴거동을 고찰하고 파괴시기를 예측하기 위하여 모형실험이 수행되었다. 절리면 거칠기는 폭, 길이, 높이 등을 고려하여 톱니형으로 제작하였다. 충전물은 거칠기의 돌출부 높이에 대하여 일정한 충전물두께를 유지하는 방식으로 0에서 돌출부 높이의 1.2배까지 증가시켰다. 수압증가에 따른 사면의 거동양상을 파악하기 위해서는 인장균열에 완전히 가해질 수 있는 수압을 100%로 하여 0.5%/min 및 1%/min의 속도로 0%에서 파괴 시 까지 수압하중을 증가시켰다. 모형실험은 활동면 경사각 $30^{\circ}$와 $35^{\circ}$에서 각각 거칠기, 충전물 두께, 수압하중증가 등의 조합을 변화시키면서 총 50회 수행하였다. 모형실험결과 절리면의 거칠기가 없는 경우의 파괴거동 양상은 수압하중 증가 조건과 충전물의 유무에 관계없이 선형 변위거동으로 나타나는 것이 특징적이다. 거칠기가 존재할 경우에는 충전물 두께가 거칠기 높이보다 낮을 때 계단형 변위거동이, 거칠기 높이 이상일 때 지수형 변위거동이 특징적이다. 이는 충전물 두께가 거칠기의 높이를 넘어서면 절리면의 거동특성이 충전물의 공학적 특성에 좌우되기 때문인 것으로 판단된다. 파괴를 유발하는 수압하중의 크기는 절리면의 거칠기가 증가함에 따라 증가한다. 충전물의 두께가 증가할수록 거칠기의 영향이 작아져 파괴 시 수압하중은 감소한다 파괴가 임박한 시점에서 3차 크립 형태의 변위거동을 보이는 지수형의 경우에는 inverse velocity를 이용한 파괴시기 예측이 가능한 것으로 판단된다. 다만 실험에서 나타난 거동특성이 완전한 지수형이 아니고 계단형과 지수형의 중간형태로 나타나는 경우가 대부분이므로 정확한 파괴시기 예측을 위해서는 다수에 걸친 파괴시간 추정이 필요할 것으로 사료된다.

• 한국도로학회논문집
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• 제3권2호
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• pp.131-140
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• 2001

무근 콘크리트 포장(JCP)과 연속철근 콘크리트 포장(CRCP)간의 우열 논쟁은 추후의 공용성 비교를 위해 중부고속도로(1987년 개통)를 두가지 포장형식으로 절반씩 시공하기에 이르렀다. 개통후 13년이 경과한 현 시점에서 두 포장의 공용성을 직접 비교하는 것은 의미 있는 일이다. 본 연구는 두 포장을 비교하기 위한 기본적 연구로서, 우선 고속도로 기능의 핵심이 피는 평탄성(IRI)을 중부고속도로 전구간(상행선 주행차로)에 대해 자동포장상태조사장비(ARIA)를 이용하여 조사 분석하였다. 중부고속도로 평탄성을 포장 형태별(CRCP, JCP, 부분적 Asphalt)로 비교 분석한 결과, CRCP, JCP, Asphalt의 순서로 우수한 평탄성을 나타내었고, 교량 및 터널 접속부에서는 IRI(Internation Roughness Index)가 5이상으로서 개선의 여지를 가지고 있었다. '99년 한국도로공사에서 실시한 중부고속도로 포장표면 결함조사 자료와의 상관관계를 검토한 결과, JCP의 경우는 균열과 IRI가 서로 상관관계가 있는 것으로 나타났으며, 기타 파손들은 뚜렷한 관계를 나타내지 못하였다. 또한, 미국 LTPP(Long Term Pavement Performance) 자료중 JCP 구간인 GPS-3과 CRCP 구간인 GPS-5 자료를 바탕으로 평탄성 측면을 비교한 결과 중부고속도로가 선진국 콘크리트 포장에 뒤떨어지지 않음을 확인하였다. 토공부에서의 평탄성 저하 구간의 가장 큰 원인은 지하통로 및 배수로 통과 등이었으며, 지하통로가 있는 CRCP 및 JCP 구간을 비교한 결과, CRCP가 역시 좋은 평탄성을 보여주었다.

• 한국지반신소재학회논문집
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• 제16권2호
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• pp.67-77
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• 2017

본 연구에서는 콘 장비를 강관말뚝 중공에 설치함에 따른 말뚝의 거동을 분석하기 위해 축소 모형실험을 진행하였다. 콘 장비를 항타하여 설치 할 경우 먼저 강관 내부에 유입되는 관내토의 높이를 수치상으로 확인 할 수 있으며, 이를 통해 플러깅을 예측하여 플러깅에 따른 말뚝의 거동을 분석 할 수 있다. 또한 물리적인 항타 에너지로 지반의 강성과 강도를 증가 시켜 지지력을 상승 시킬 것으로 기대된다. 강사 장치를 이용하여 상대밀도 90%의 지반을 조성하고 거칠기가 다른 두 강관말뚝을 항타높이를 200mm와 500mm로 나누어 근입깊이 600mm까지 설치한다. 그리고 콘 장비의 유무에 따라 총 8가지 케이스를 나누어 말뚝의 지지력을 분석하였다. 말뚝의 항타높이, 말뚝의 거칠기, 콘 장비의 유무에 따른 세 가지 변수 중 항타높이가 약 70%로 지지력에 미치는 영향이 가장 컸으며 다음으로 콘 장비의 유무가 약 40%, 말뚝의 거칠기가 약 21%로 나타났다.