• Title/Summary/Keyword: Engineering plastic core

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A Leak Inspection Automation System for Sealed SUS CAN Rotor (밀폐형 SUS CAN Rotor를 위한 Leak 검사 자동화 시스템)

  • Choi, Chang-min;Seo, Su-min;Shin, Gi-su;Park, Jong-won;Jung, Yeon-seok;Yoo, Nam-hyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2019.05a
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    • pp.406-408
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    • 2019
  • The motor applied to electric water pump used in automobiles is the canned type motor structure. The rotor, which is the driving component of the motor, is located in the bulkhead structure of the plastic injection molding, and rotates while immersed in the antifreeze. Plastic Injection Stator is placed on the outside of the bulkhead structure so that the rotor can rotate. The configuration of the rotor consists of magnet, core and shaft. In the case of magnet and core, it is very important to keep the parts sealed because it is a material that is corroded by moisture. When mounted on a vehicle, it must be capable of driving at $120^{\circ}C$ ambient conditions and should not leak under pressure of 1 bar or more. In this paper, we designed and implemented a Leak inspection automation system using helium to check the defects of the electric water pump developed satisfying this condition.

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Comparative Study on the Stability Analysis Methods for Underground Pumped Powerhouse Caverns in Korea (국내 양수발전소 지하공동 안정성 해석방법의 비교)

  • 임한욱;김치환
    • Tunnel and Underground Space
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    • v.12 no.4
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    • pp.248-258
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    • 2002
  • The sixth underground pumped powerhouse cavern is now under construction in Korea. For the stability analysis for the caverns of the five underground powerhouses, finite element method was used. For the analysis, in-situ rock stress were measured by overcoring method. The stress measurement showed that initial horizontal to vertical stress ratio was 1.07-1.32 in low powerhouse sites. Rock mass strength and elasticity were assumed from rock core properties through engineering processes. So the ratio of input elasticity fur the analysis were about 0.16-0.55 to rock core elasticity. In most of the analysis, elasto-plastic condition with Mohr-Coulomb failure criteria were applied. But in one case, viscoelastic condition was applied, too. The input cohesion and internal friction angle were approximately 0.12-0.22, 0.6-0.87 to rock core strength parameters, respectively.

An Improved Soil Core Sampler (개량(改良)된 토양(土壤) 코어 시료(試料) 채취기(採取器))

  • Hwang, Jae Hong;Son, Yowhan;Kim, Jong Sung
    • Journal of Korean Society of Forest Science
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    • v.90 no.6
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    • pp.788-791
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    • 2001
  • An improved double-cylinder hammer-driven sampling device was designed to extract undisturbed soil cores. The improvements consist of 1) separation of hammer from the driving head, 2) a split inside cylinder, and 3) a plastic sample holder. Pushing the sampler deep into the soil before hammering would result in less compression of the sample. Core samples should be taken in soils of medium moisture content. The improved soil core sampler provides sufficiently accurate volumetric soil samples with original soil layers and soil cores of 40cm in length and 5cm in diameter.

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A study on the thermal deformation of 3 cavity GMP mold for glass lens (GMP 공정용 3 cavity 유리 렌즈 금형의 열변형에 관한 연구)

  • Chang, Sung-Ho;Heo, Young-Moo;Shin, Gwang-Ho;Jung, Tae-Sung
    • Design & Manufacturing
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    • v.2 no.6
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    • pp.38-42
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    • 2008
  • Recently, the demands of digital camera and miniature camera module for mobile-phone is increased significantly. Lenses which is the core component of optical products are made by the injection molding(plastic lens) or GMP(glass lens). Plastic lens is not enough to improve the resolution and performance of optic parts. Therefore, the requirement of glass lens is increased because it is possible to ensure the high performance and resolution. In this paper, the thermal stress analysis of 3 cavity GMP mold for molding glass lens was performed for estimating the thermal stress and amount of deformation. Finally, the modification plan based on the analysis results was deducted.

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Refined-plastic hinge analysis of 3D steel structures using fiber elements (화이버 요소를 이용한 3차원 강구조물의 개선소성힌지해석)

  • 김승억;오정렬
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.281-287
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    • 2004
  • In this paper, the refined plastic-hinge analysis accounting for gradual yielding with fibers on a section is developed. Geometric nonlinearities of member(P-δ) and frame(P-Δ) are accounted for by using stability functions. Residual stresses are considered by assigning initial stresses to the fiber on the section. The elastic core in a section is investigated at every loading step to determine the axial and bending stiffness reduction. The strain reversal effect is captured by investigating the stress change of each fiber. The proposed analysis proves to be useful in applying for practical analysis and design of three-dimensional steel frames.

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Deformation analysis of copper pipe for hair pin under the bending forming using the Mandrel (맨드릴을 사용한 굽힘 성형시 헤어핀용 동관의 변형 해석)

  • 김광영;윤두표
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1630-1633
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    • 2003
  • Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

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Design and Manufacturing of Narrow-pitched IC Sockets (초소형 IC 소켓 설계 및 제조 기술)

  • Yoon, Seon-Jhin;Kim, Jong-Mi;Kwon, Oh-Keun
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.9-14
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    • 2017
  • The design and manufacturing tehcnology of IC sockets beyond 0.3mm pitch were presented. We compared the developed IC socket with the conventional one especially on the core metal-insulation part. Advanced machining techniques were employed to provide high precision. Our wire electrodischarge machining and high speed machining centers were able to maintain the micro-scale precision. We performed an injection molding analysis using a commercial analysis tool to predict the performance of the developed IC socket. We found that the solidification of the plastic resin and the high level of the clamping force are responsible for the defects such as incomplete filling and short shot. From these results, we modified the IC socket and successfully remove the defects. We were also able to find out that the new design socket needs less maintenance cost.

Coating Effect of Molding Core Surface by DLC and Re-Ir Coating (DLC 및 Re-Ir 코팅에 의한 성형용 코어면의 코팅 효과)

  • Kim, Hyun-Uk;Cha, Du-Hwan;Lee, Dong-Kil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.1
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    • pp.51-56
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    • 2009
  • Recently, with the increasing lightness and miniaturization of high resolution camera phones, the demand for aspheric glass lens has increased because plastic and spherical lens are unable to satisfy the required performance. An aspheric glass lens is fabricated by the high temperature and pressure molding using a tungsten carbide molding core, so precision grinding and coating technology for the molding core surface are required. This study investigates the effect of diamond-like carbon (DLC) and rhenium-iridium (Re-Ir) coating For aspheric molding core surface. The grinding conditions of the tungsten carbide molding core were obtained by design of experiments (DOE) for application in the ultra precision grinding process of the tungsten carbide molding core of the aspheric glass lens used in 5 megapixel, $4{\times}$ zoom camera phone modules. A tungsten carbide molding core was fabricated under this grinding condition and coated with the DLC and Re-Ir coating. By measurements, the effect of DLC and Re-Ir coating on the form accuracy and surface roughness of molding coer was evaluated.

Elasto-plastic time history analysis of a 117-story high structure

  • Wu, Xiaohan;Li, Yimiao;Zhang, Yunlei
    • Computers and Concrete
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    • v.19 no.1
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    • pp.7-17
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    • 2017
  • In Chinese Design Codes, for super high-rise buildings with complex structural distribution, which are regarded as code-exceeding buildings, elasto-plastic time history analysis is needed to validate the requirement of "no collapse under rare earthquake". In this paper, a 117-story super high-rise building is discussed. It has a height of 597 m and a height-width ratio of 9.5, which have both exceeded the limitations stipulated by the Chinese Design Codes. Mega columns adopted in this structure have cross section area of about $45m^2$ at the bottom, which is infrequent in practical projects. NosaCAD and Perform-3D, both widely used in nonlinear analyses, were chosen in this study, with which two model were established and analyzed, respectively. Elasto-plastic time history analysis was conducted to look into its seismic behavior, emphasizing on the stress state and deformation abilities under intensive seismic excitation.From the comparisons on the results under rare earthquake obtained from NosaCAD and Perform-3D, the overall responses such as roof displacement, inter story drift, base shear and damage pattern of the whole structure from each software show agreement to an extent. Besides, the deformation of the structure is below the limitation of the Chinese Codes, the time sequence and distribution of damages on core tubes are reasonable, and can dissipate certain inputted energy, which indicates that the structure can meet the requirement of "no collapse under rare earthquake".

Investigation of load transfer along interfaces of jacketed square columns

  • Achillopoulou, Dimitra V.
    • Structural Engineering and Mechanics
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    • v.63 no.3
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    • pp.293-302
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    • 2017
  • This study deals with a numerical investigation of load transfer along interfaces of jacketed columns using finite element models. Appropriate plasticity and constitutive models are used to simulate the response of concrete and steel bars. Experimental data were used to calibrate the simulation of mechanical characteristics. The different compressive strength of core and jacket concrete, the confinement ratio, the dowels' diameter size and the load pattern shapes were considered. The path diagrams along the interfaces elucidate the areas around the dowel bars where due to stress concentration plastic hinges and intense discontinuities are created. The stress flow also depicts the contribution of confinement of the jacketed area to the overall resonant load capacity of the core column. The scope of the research is to identify and quantify the shear transfer along the interfaces of strengthened elements.