• Title/Summary/Keyword: Engine cooling

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Study for Flow Phenomenon in the Circulation Water Pump Chamber using the Flow-3D Model (Flow-3D 모형을 이용한 순환수취수펌프장 내 흐름현상 연구)

  • Ha, Sung-Won;Kim, Tae-Won;Choi, Joo-Hwan;Park, Young-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.580-589
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    • 2019
  • Indonesia has a very short supply of electricity. As a solution to this problem, plans for construction of thermal power plants are increasing. Thermal power plant require the cooling water system to cool the overheated engine and equipment that accompany power generation, and the circulation water pump chamber among the cooling water system are generally designed according to the ANSI (1998) standard. In this study, the design criterion $20^{\circ}$ for the spreading angle of the ANSI (1998) of the layout of the circulating water pump chamber can not be satisfied on the K-coal thermal power plant site condition in Indonesia. Therefore, 3-D numerical model experiment was carried out to obtain a hydraulically stable flow and stable structure. The Flow-3D model was used as numerical model. In order to examine the applicability of the Flow-3D model, the flow study results around the rectangular structure of Rodi (1997) and the numerical analysis results were compared around the rectangular structures. The longitudinal velocity distribution derived from numerical analysis show good agreement. In order to satisfy the design velocity in the circulating water pump chamber, a rectangular baffle favoring velocity reduction was applied. When the approach velocity into the circulating water pump chamber was occurred 1.5 m/s ~ 2.5 m/s, the angle of the separation flow on the baffle was occurred about $15^{\circ}{\sim}20^{\circ}$. By placing the baffle below the separation flow angle downstream, the design velocity of less than 0.5 m/s was satisfied at inlet bay.

Analysis of Ammonium Carbamate Used as a NOx Reducing Agent for the SCR System of Marine Diesel Engines (선박용 디젤엔진 SCR 시스템에 NOx 환원제로 사용되는 암모늄 카바메이트의 물질 성분 분석 연구)

  • Kim, Hongsuk;Ryu, Younghyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.26 no.6
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    • pp.751-758
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    • 2020
  • SCR technology, which uses urea-water as a NOx reducing agent, has been widely used to reduce NOx in marine diesel engines. However, as an alternative NOx reducing agent, solid-phase ammonium carbamate has several advantages, such as low-temperature NOx reduction performance and NH3 storage capacity. This study presents a method for evaluating the purity of ammonium carbamate using EA, FTIR, and XRD to investigate the change in the material characteristics of ammonium carbamate when it is exposed to various temperature and pressure conditions. In this study, it was found that the purity of ammonium carbamate can be effectively evaluated via EA analysis. The FTIR analysis results confirmed that the properties of ammonium carbamate did not change even after repeated heating and cooling under thermal decomposition temperature conditions, which may be applied to the SCR system of marine diesel engines. Additionally, it was found that when ammonium carbamate was exposed to the atmosphere for a long time, it transformed into ammonium carbonate.

A Numerical Study on the Generation and Propagation of Intake Noise in the Reciprocating Engine (엔진 흡기계의 소음발생 및 전파에 관한 수치연구)

  • 김용석;이덕주
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.10a
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    • pp.65-70
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    • 1996
  • 엔진소음을 소음특성에 따라 분류하면 공력소음(Aerodynamic Noise), 연소소음(Combustion Noise), 기계적인 소음(Mechanical Noise)으로 나눌 수 있으며 소음원의 종류에 따라 분류하면 배기계소음(Exhaust System Noise)으로 나눌 수 있으며 소음원의 종류에 따라 분류하면 배기계소음(Exhaust System Noise), 흡기계소음(Intake System Noise), 냉각계소음(Cooling System Noise), 엔진표면소음(Engine System Noise)등으로 분류할 수 있다. 이러한 여러소음중 엔진 내부의 유동에 의한 흡배기계통으로의 소음방출은 자동차 실 내외 소음의 중요한 문제로 대두되는데, 이를 줄이기 위해 그 동안 소음기 등의 서브시스템의 형태와 그 위치조정에 관한 연구가 수행되어 왔다. 그러나 이것이 비용 또는 성능에 영향을 미치므로 본질적인 소음원을 규명해 내는 것이 필요하게 되었다. 흡배기계의 소음은 엔진의 흡입, 배기행 정시 피스톤의 운동에 의해 팽창 및 압축파 형태의 압력파(pressure wave)로 발생하게 되고, 밸브근방에서는 유동의 박리(separation)에 의해 발생하게 된다. 소음기 등의 서브시스템에서도 유동의 박리에 의해 발생하게 되며 특히 배기행정시 발생하는 압력파는 비선형영역에 있게된다. 흡기소음은 배기에 비해 그 크기가 작아서 그동안 등한시 되어왔으나 이것이 소비자의 불평요인으로 작용하므로써 이에 대한 연구도 활발히 수행되어야 한다. Bender, Bramer[1]는 흡배기계 소음의 외부 방사에 관하여 전반적으로 기술하였고 Sierens등[2]은 흡기계에서 1차원 MOC(Method of Characteristics)방법으로 비정상 유동해석을 하고 실험결과와 비교하였다. J.S.Lamancusa 등[3]은 흡기 소음원을 실험을 통해 예측하였고, 흡기소음도 비선형 거동을 보인다고 밝혔다. Yositaka Nishio 등[4]은 새로운 흡기실험장치를 고안하여 공명기(resonator)의 위치 변화에 의한 저소음 흡기계를 설계 초기단계에서부터 적용하려 하였다. 일반적으로 흡배기계의 복잡한 형상 때문에 대부분 실험을 통해 문제를 해결하려 하였고, 수치해석은 피스톤의 운동을 배제한 단순화한 흡배기계의 정상상태 유동해석이 주를 이루어왔다. Taghaui and Dupont 등[5]은 KIVA코드를 사용하여 흡기포트와 연소실 그리고 밸브의 움직임을 동시에 고려한 수치해석을 도입하였다. 하지만 이들이 밸브의 운동을 고려하기 위해 사용한 이동격자는 격자점은 시간에 따라 변화하지만 그 격자의 수가 일정하게 유지되어 있어서 밸브의 완전개폐를 해석할 수가 없다. 강희정[6]은 단일 실린더와 단일 배기밸브를 갖는 문제로 단순화하여 피스톤과 밸브의 움직임을 고려하므로써 배기행정 후 소음이 어떻게 전파해 나가는가를 연구하였다. 본 연구에서도 최소밸브간격과 최대밸브간격 사이에서만 계산이 가능하나 흡기의 경우는 밸브가 닫힐 때 생기는 압력파가 중요하므로 실린더와 밸브사이에 벽면조건을 주어 밸브의 개폐를 모사하였다.

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An Experimental and Numerical Analysis on Performance Comparison of a Trigeneration Desiccant System and Conventional Air-conditioning System (Trigeneration 제습공조시스템과 일반공조시스템의 성능 비교 실험 및 수치해석)

  • Kim, Hyoung-Tae;Chae, Jungmin;Cho, Young-Ah;Park, So-jin;Song, Geun-Soo
    • Journal of the Korean Institute of Gas
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    • v.22 no.3
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    • pp.32-37
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    • 2018
  • Recently, the distributed power generation market using natural gas is expected to expand gradually according to the government's future energy conversion policy. Distributed power generation means small power generation source near the power demand site, which has the advantage of reducing the construction costs of the transmission and distribution infrastructure, operating cost and power loss. A typical example of distributed generation using natural gas is the trigeneration system. In this study, we conducted a basic study on the performance analysis of trigeneration desiccant system for dehumidifying / cooling / heating in the air conditioner room by using the cold and engine waste heat energy generated in the trigeneration system. It shows that the system efficiency increases and the energy consumption decreases as the temperature difference between the inlet and outlet of the trigeneration system increases compared with the general air conditioning system.

Design of Data Warehouse System for Reducing Defect Rate in Automotive Pulley Manufacturing Process (자동차 풀리 제조공정의 불량률 감소를 위한 데이터 웨어하우스 구조 설계)

  • Lee G.B.;Kim B.H.;Oh B.H.;Ju I.S.;Jang J.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.133-138
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    • 2005
  • Automotive pulleys play a key role in driving the cooling pump, oil pump, air-conditioner and so on by using an engine power. Researches on design processes and technologies of the pulleys can be found in many literatures. On the other hand, the areas related to manufacturing processes of the pulleys have been treated negligently. Vast data extracted from various information systems are transformed, integrated, and summarized to become a special database for helping users make a decision. The database, namely the data warehouse has been popularly used in the marketing and customer management of enterprises and recently applied to improve the design and manufacturing processes. In this study the manufacturing process of pulleys were analyzed through the intensive investigation of shop-floors and the interviews with workers and managers. The defects generated during a manufacturing process were categorized in a few types and the causes of defects examined for extracting the dominant parameters in the setup process for producing pulleys. As the first step to construct the data warehouse for the manufacturing processes of pulleys, authors proposed its architecture focused on the reduction of defect rate during the setup process.

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Numerical and Experimental Analysis of Micro Gas Turbine Heat Transfer Effect (초소형 가스터빈엔진 열전달 현상의 수치적 및 실험적 연구)

  • Seo, Junhyuk;Kwon, Kilsung;Choi, Ju Chan;Baek, Jehyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.2
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    • pp.153-159
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    • 2015
  • In this study, a 2-W micro-gas turbine engine was designed using micro-electro-mechanical systems (MEMS) technology, and analytical and experimental investigations of its potential under actual combustion conditions were performed. An ultra-micro-gas turbine contains a turbo-charger, combustor, and generator. A compressor, turbine blade, and generator coil were manufactured using MEMS technology. The shaft was supported by a precision computer numerical control machined air bearing, and a permanent magnet was attached to the end of the shaft for generation. An analysis found that the cooling effect of the air bearing and compressor was sufficient to cover the combustor heat, which was verified in an actual experiment.

Performance Design of Aluminum EGR Cooler Consisting of Extruded Tubes for LPL EGR System (LPL EGR 시스템용 압출 튜브 구조의 알루미늄 EGR 쿨러 성능 설계)

  • Heo, Hyungseok;Bae, Sukjung;Kang, Taegu;Lee, Junyong;Seo, Hyeongjun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.42-50
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    • 2017
  • A study has been conducted to develop an aluminum EGR cooler for the LPL EGR system of a diesel engine. Aluminum has a much lower density and thermal conductivity that is about 12 times or more than that of stainless steel, so it is advantageous for use in an EGR cooler for weight reduction and cooling performance effects. A design process has been carried out to ensure heat dissipation performance in a restricted space to investigate the geometric parameters and satisfy the requirements for pressure drops at both fluid sides. The tubes of exhaust gas have been designed as extruded tubes. An aluminum EGR cooler consisting of extruded tubes entails a simpler manufacturing process compared to a stainless steel EGR cooler with conventional heat transfer fins. A prototype has been manufactured from the final model selected through the design process. The performance of the aluminum EGR cooler was evaluated and compared with that of the conventional one. The weight of the aluminum EGR cooler is reduced by 22.9%, while performance is significantly improved.

Application of Graphene Platelets on Electronic Controlled Thermostat of TGDI Engine for Improving Thermal Sensitivity (TGDI엔진용 전자식 수온조절기의 감온성능 향상을 위한 그래핀 소재의 적용)

  • Kim, SeoKyu;Kim, YongJeong;Joung, Heehwa;Jeon, Wonil;Jeong, Jinwoo;Jeong, SooJin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.1
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    • pp.66-73
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    • 2017
  • In this work, graphene platelets were introduced into wax in an automotive electronic controlled thermostat for the purpose of enhancing its thermal-conductive property and improving response performance. Graphene content ranging from 10 % to 20% was added into and mixed with the wax to investigate the effect of graphene amounts on the performance of an automotive electronic controlled thermostat in terms of response time, hysteresis and melting temperature. The experimental results revealed that graphene in wax contributed to a reduction in the response time and hysteresis of an automotive electronic controlled thermostat. As a consequence, important improvement in thermal sensitivity, full lift, melting temperature and hysteresis were obtained. The thermal response of wax with graphene content of 20 % was improved by 25 %, as compared to that of wax with Cu content of 20 %. Hysteresis of wax with graphene was reduced by $0.6^{\circ}C$ as compared to that of wax with Cu content. The melting temperature of wax is lowered and hysteresis is also improved with increased graphene content of wax in an electronic controlled thermostat. We hope that this study can help further the transition of nano-fluid technology from small-scale research laboratories to industrial application in the automotive sector.

Heat Sink Measurement of Liquid Fuel for High Speed Aircraft Cooling (고속 비행체 냉각을 위해 사용되는 액체연료의 흡열량 측정연구)

  • Kim, Joongyeon;Park, Sun Hee;Hyeon, Dong Hun;Chun, Byung-Hee;Kim, Sung Hyun;Jeong, Byung-Hun;Han, Jeong-Sik
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.2
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    • pp.10-15
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    • 2014
  • For hypersonic aircraft, increase of flight speeds causes heat loads that are from aerodynamic heat and engine heat. The heat loads could lead structural change of aircraft's component and malfunctioning. Endothermic fuels are liquid hydrocarbon fuels which are able to absorb the heat loads by undergoing endothermic reactions, such as thermal and catalytic cracking. In this study, methylcyclohexane was selected as a model endothermic fuel and experiments on endothermic properties were implemented. To improve heat of endothermic reaction, we applied zeolites and confirmed that HZSM-5 was the best catalyst for the catalytic performance. The objective is to investigate catalytic effects for heat sink improvement. The catalyst could be applied to system that use kerosene fuel as endothermic fuel.

According to the type of commercial antifreeze experimental study of vehicle emissions (상용부동액 종류에 따른 자동차 배출가스의 실험적 연구)

  • Hong, Sung-In
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.6
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    • pp.4002-4006
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    • 2014
  • The automotive exhaust gases generated by the vehicles containing carbon monoxide, hydrocarbons and lead, is a large concern because of their harm to human health or the living environment. To reduce exhaust gas, it is important to develop a variety of techniques that are currently being used by elemental analysis to determine the optimal conditions. In this study, the anti-freeze coolant contained in the exhaust gas was examined, which can affect the emissions. The effects of the commercially available coolant from five domestic companies on the HC, NOx and $CO_2$ emissions were analyzed to determine the optimal amount of antifreeze. In addition, antifreeze products from the five companies were analyzed with respect to driving time of the cooling fan and the correlation of the NOx emission analysis. The temperature of the engine oil was matched using a manual gear of small passenger inspection standard speed $40{\pm}2Km/h$ so the vehicle could meet the specifications for inspection $90{\sim}93^{\circ}C$. The Company D fan operation time resulted in the shortest antifreeze, $CO_2$ and NOx emissions.