• Title/Summary/Keyword: Engine assembly

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Thermal Shock Durability Test of a Gasoline Turbocharger Waste Gate Valve Assembly Manufactured by a Metal Injection Molding (금속분말사출성형공법을 이용한 가솔린 터보차저의 웨이스트 게이트 밸브 어셈블리 열 충격 내구 시험)

  • Nam, Chungwoo;Han, Manbae;Chun, Bongsu;Shin, Jaesik;Kim, Jongha;Min, Doosik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.69-74
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    • 2014
  • A waste gate valve (WGV) assembly for a gasoline turbocharger is typically manufactured by means of precision casting. In this study, however, it was newly manufactured in a more innovative way, metal injection molding (MIM) using Inconel 713C alloy, and its performance was tested in a 1.6L direct injection gasoline engine by a thermal shock durability test that lasted 300 hours, after which the results were compared to those of a precision-cast WGV assembly with regard to the engine intake boost pressure, turbine wheel speed, and transient intake pressure. It was found that the two WGV assemblies showed similar performance levels throughout the durability test.

Design of an Avatar Assembly System based on a Commercial Game Engine (상용 게임엔진 기반의 아바타 조립 시스템의 설계)

  • Kim, Byung-Cheol;Roh, Chang Hyun
    • Journal of Digital Convergence
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    • v.14 no.12
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    • pp.489-494
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    • 2016
  • Developing 3D games of quality is getting easier as commercial game engines have significantly evolved. It is still difficult, however, for entry-level developers to create various avatars which could affect the entire game because it requires expertise in 3D design and programming. We propose a design of an avatar assembly system based on a commercial game engine, Unity. It includes the assembly, customization, and management of avatars. It also provides an avatar update mechanism via the World Wide Web(WWW) provided by Unity's asset system so that various avatars can be supplied after the initial game distribution.

Present Status and Further Development of Performances of Industrial Gas Turbine Engine Turbogreen 1200

  • Min, Daiki;Bograd, Alexander M.
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.191-197
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    • 1998
  • The recent results of the engine development performed in this you on Turbogreen 1200, the first industrial gas turbine engine developed in Korea, are presented. In order to improve the engine performance and structural stability from the first prototype engine, several variants of the engine and major components such as combustor and rotor assembly have been developed and tested. This paper shows these results especially focused on the engine test and performance analysis, in which test system, instrumentation and data processing are discussed as well. The engine performance and its trend give relatively good coincidence with the design ones. At design power of 1.2MW, the thermal efficiency of the engine is estimated over $25\%$ which is below the design target of $27.2\%$. This gap of efficiency is caused mainly by large tip clearance between turbine blades and casing. Considering high design efficiency superior to those of other competitive engines in this power class, Turbogreen 1200 would have a strong competition in its performance if the design efficiency is achieved by further developments such as tip clearance control, which are very possible and natural in final mass production of the developed gas turbine engine.

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Hydrodynamic Performance Test of a Turbopump Assembly (터보펌프 조립체의 수력 성능 시험)

  • Hong, Soon-Sam;Kim, Dae-Jin;Kim, Jin-Sun;Kim, Jin-Han
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.4
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    • pp.249-254
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    • 2008
  • Hydrodynamic performance test of a turbopump for a liquid rocket engine is carried out. The turbopump is composed of an oxidizer pump, a fuel pump and a turbine, and the two pumps are driven by the turbine. In the test, water is used for the pumps as working media and air is used for the turbine. Performance parameters of pumps and a turbine are drawn, and a power balance between the pumps and the turbine are calculated. The calculation shows a good power balance, which implies that the pump component tests, the turbine component test and the assembly test are reliably performed. At the starting period of the test, pressure rise-flow rate curve of a pump gradually approaches the ideal curve which could be obtained by very slow starting.

A Finite Element Analysis on Cylinder Liner Deformation of a Diesel Engine (디젤기관 실린더 라이너 변형에 대한 유한요소 해석)

  • Sangho Ahn
    • Journal of Auto-vehicle Safety Association
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    • v.6 no.1
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    • pp.33-40
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    • 2014
  • In this study the cylinder liner deformation which is one of the most influencing factors in a diesel engine oil consumption was performed by the finite element analysis on the basic designed structure consisting of the cylinder block, head and liners under the conditions of assembly, thermal and gas loads. Compared with a large number of other cylinder blocks showing remarkable harmonic orders of the liner distortion, results are excellent. Namely. the higher harmonic order amplitudes of the radial liner deformation amount to 1 ~ 2㎛ maximally. The main reason lies in the relatively large wall thickness of the liner which amounts to 8.2% of the bore diameter. Besides, a very stiff and symmetrical cylinder block design in combination with a bolt force introduction approximately 1.5mm below the block top deck have a further share on these results. Therefore excellent low oil consumption can be expected.

Faultproof Design in Space for Monopropellant Rocket Engine Assembly (단일추진제 로켓 엔진 어셈블리를 위한 우주 공간에서의 과실 방지 설계)

  • Han, Cho-Young;Kim, Jeong-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.10
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    • pp.1377-1384
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    • 2003
  • An analysis has been performed for active thermal control of the KOMPSAT monopropellant rocket engine assembly, i.e., dual thruster module(DTM). The main efforts of this work have been directed at determining proper heater sizes for propellant valves and catalyst beds necessary to maintain their temperatures within specified temperature ranges under KOMPSAT environment and operational conditions. The TAS incorporated with TRASYS thermal radiation analyzer was used to establish a complete heat transfer model which allows to predict the DTM temperature as a function of time. The thermal analysis has been performed in transient mode to verify the appropriate power for catalyst bed heaters necessary to increase catalyst bed temperature to the required value within a specified period of time. Similar analysis has been executed to validate the heater power for the thermostatically controlled primary and redundant heater circuits used to prevent hydrazine freezing, i.e., single fault. Moreover the effect of the radiative property of thermal control coating of heat shield was examined. Thruster firing condition was also simulated for the heat soakback condition. As a consequence, all thermal analysis results for DTM satisfactorily met the thermal requirements for the KOMPSAT DTM under the worst case average voltage, i.e. 25 volt.

Critical Speed Analysis of a 7 Ton Class Liquid Rocket Engine Turbopump (7톤급 액체로켓엔진 터보펌프 임계속도 해석)

  • Jeon, Seong-Min;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.11-15
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    • 2012
  • A rotordynamic analysis is performed for a 7 ton class turbopump applied to the third stage LRE(Liquid Rocket Engine) of the KSLV(Korea Space Launch Vehicle). Based on the heritage of the developed experimental 30 ton class turbopump and developing 75 ton class turbopump for the KSLV first and second stage LRE, the 7 ton class turbopump is designed as an one-axis rotor turbopump. Two rotor systems comprised of one oxidizer pump assembly and the other fuel pump-turbine assembly are connected each other using a spline shaft and operating at a design speed. Through the rotordynamic analysis, it is investigated that the turbopump acquires sufficient separate margin of critical speed as a sub-critical rotor.

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Computer Aided Process Planning of Block Assembly using an Expert System (전문가 시스템을 이용한 블록조립 공정계획)

  • 신동목
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.67-71
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    • 2003
  • This paper presents the use of an evert system to automate process planning of block assembly, a task that is usually completed manually. In order to determine the sequence of assembly operation, a search method guided by rules, such as merging of related operations, grouping of similar operations, and precedence rules based on know-hows and geometrical reasoning, is used. In this paper, the expert system developed is explained in detail regarding a global database, control strategies, and rule bases. For verification purposes, the evert system has been applied to simple examples. Since the rule bases are isolated from the inference engine in the developed system, it is easy to add more rules in the future.