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A Process Design for Hot-Forging of a Titanium-6242 Disk (티타늄-6242 디스크의 열간단조를 위한 공정설계)

  • 박종진
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.271-281
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    • 1994
  • Titanium-6242 $({\alpha}+{\beta})$ alloy has been used for aircraft engine components such as disks and blades, because it has an excellent strength/weight ratio at high temperatures. When this material is forged to manufacture disks, process parameters should be carefully designed to control strain and temperature distributions within the process windows by which desirable mechanical properties can be produced. In the present investigation, it was intended to design the process parameters for a conventional hot forging of this material by using a rigid-thermoviscoplastic finite element analysis technique. It was assumed that the process was performed by a screw press which is capable of maintaining a constant ram speed during loading. From the analysis results, it was found out that the initial temperature of the workpiece and the die shape were important parameters to control the forging process. In result, these parameters were properly designed for hot forging of a disk with specific dimensions.

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Robust Decoupling Control of Ship Propulsion System with CPP (CPP를 갖는 선박 추진 시스템의 강인한 Decoupling 제어)

  • 김영복;변정환
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.33-42
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    • 1998
  • If a ship diesel engine is operated by consolidated control with Controllable Pitch Propeller(CPP), the minimum fuel consumption is achieved together with the demanded ship speed. For this, it is necessary that the ship is operated on the ideal operating line which satisfies the minimum fuel consumption and that the pitch angle of CPP and throtle valve angle are controlled simultaneously. In this point of view, this paper presents a controller design method for a ship propulsion system with CPP based on the decoupling control theory. To do this, Linear Matrix Inequality(LMI) approach is introduced for the control system to satisfy the given $H_\infty$ control performance and robust stability in the presence of physical parameter perturbations. The validity and applicability of this approach are illustrated by simulation in the all operating ranges.

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A Study on Structural Analysis for Aircraft Gas Turbine Rotor Disks Using the Axisymmetric Boundary Integral Equation Method (축대칭 경계적분법에 의한 항공기 가스터빈 로터디스크 구조해석에 관한 연구)

  • Kong, Chang-Duk;Chung, Suk-Choo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2524-2539
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    • 1996
  • A design process and an axisymmetric boundary integral equation method for precise structural analysis of the aircraft gas turbine rotor disk were developed. This axisymmetric boundary integral equation method for stress and steady-state thermal analysis was improved in solution accuracy by appling an implicit technique for Cauchy principal value evaluation, a subelement technique for weak singular integral evaluation and a double exponentical integral technoque for internal point solution near boundary surfaces. Stresses, temperatures, low cycle fatigue lifes and critical speeds for the turbine rotor disk of the thrust 1421 N class turbojet engine were analysed in a pratical calculation model problem.

A Study on Silencer Performance Assessment under Onboard Condition (선내 탑재된 소음기 성능평가 방법에 관한 연구)

  • Lee, Do-Kyung;Jin, Bong-Man;Lee, Cheul-Won;Kim, Nho-Sung;Choi, Su-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.731-736
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    • 2004
  • The exhaust noise of auxiliary engine in ships is directly transmitted to bridge wing with only distance attenuation. It is not easy to find out practical treatment to be applied between exhaust pipe and bridge wing to reduce the transmission of the exhaust noise. In general, therefore, a silencer is fitted to reduce the exhaust noise and correspondingly noise of bridge wing. The silencer should be properly designed under the consideration of the frequency component of the exhaust noise and the required performance such as noise reduction or insertion loss. In general, the gas inside the exhaust pipe flows with high temperature and speed and thus onboard test condition is more adverse than the standard atmospheric condition. In this study, the test method to evaluate silencer performance using a probe microphone is introduced.

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Transformation Hardening of High Power Laser (고출력 레이저에 의한 표면 경화)

  • Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.24-31
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    • 1995
  • Heat flow equation and FEM have been used to calculate the hardening section of material in laser transformation hardening. SCM440 used as the diesel engine piston of vessel has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. The specimens were inclined from 0 to 70 degree to investigate the characteristics of laser hardening. The geometrical factor of heat flow equation affects the size of hardening area. The case width decreased with increasing travel speed and the case width increased with increasing inclined angle. Maximum case depth was achieved about 1.0mm and maximum hardness of laser hardened area was of 2.8 times than that of base metal. Experimental data show good agreement with the theoretical calculations for given laser hardening conditions.

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A Study on the Solar Cell Charging Equipment for Hybrid Vehicle (Hybrid 자동차용 Solar Cell 충전장치에 관한 연구)

  • Kim, G.S.;Park, S.C.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.157-164
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    • 2011
  • Hybrid car can improve fuel efficiency using a power of motor that is generated during constant-speed or deceleration driving. The motor is located between engine and transmission. But, when voltage of main battery is low, fuel efficiency is low because the voltage can't run the motor. In this situation, this study observed fuel efficiency when using solar cell for assistance power. In order to verify a fuel consumption of hybrid car equipped solar cell for assistance power, the car was tested downtown driving. As hybrid car was equipped solar cell for assistance, fuel consumption was reduced 8.35 % at running air conditioner. And, at air conditioner doesn't work, fuel consumption was reduced 6.88 %. This point of view, CO2 is expected to reduce in similar proportion.

Combustion/Shock Interactions in a Dual-Mode Scramjet Engine (이중모드 스크램제트 엔진에서 연소와 충격파의 상호작용)

  • Choi, Jeong-Yeol;Noh, Jin-Hyeon;Byun, Jong-Ryul
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.367-370
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    • 2011
  • A high-resolution numerical study is carried out to investigate the transient process of the combustion and the shock-train developments in an ethylene-fueled direct-connect dual-mode scramjet combustor. Air-throttling is then applied at the expansion part of the combustor to provide mass addition to block the flow to subsonic speed, hence to enhance the fuel-air mixing and ignition. Present simulation shows the detailed results for the better understanding of transient processes of the operation regimes in the dual-mode scramjet combustor.

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Analysis and optimal design of fiber-reinforced composite structures: sail against the wind

  • Nascimbene, R.
    • Wind and Structures
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    • v.16 no.6
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    • pp.541-560
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    • 2013
  • The aim of the paper is to use optimization and advanced numerical computation of a sail fiber-reinforced composite model to increase the performance of a yacht under wind action. Designing a composite-shell system against the wind is a very complex problem, which only in the last two decades has been approached by advanced modeling, optimization and computer fluid dynamics (CFDs) based methods. A sail is a tensile structure hoisted on the rig of a yacht, inflated by wind pressure. Our objective is the multiple criteria optimization of a sail, the engine of a yacht, in order to obtain the maximum thrust force for a given load distribution. We will compute the best possible yarn thickness orientation and distribution in order to minimize the total fiber volume with some displacement constraints and in order to leave the most uniform stress distribution over the whole structure. In this paper our attention will be focused on computer simulation, modeling and optimization of a sail-shape mathematical model in different regatta and wind conditions, with the purpose of improving maneuverability and speed made good.

Hull Form Optimization of a Small Trimar:an by Model Testing

  • Oh Se-Myun;Lee Seung-Hee;Lee Young-Gill
    • Journal of Ship and Ocean Technology
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    • v.9 no.3
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    • pp.14-22
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    • 2005
  • A 12 m long G/T 4.99 Class Trimaran is now under development at the Center for Transportation System of the Yellow Sea (CTYS) before deployed as a pleasure fishing boat along the west coast of Korean peninsula. The boats will be made of fiber reinforced plastics and equipped with a 360 hp diesel engine and a water jet propulsion system to propel the ship to reach maximum speed of 25knots after fully loaded. Model tests for hull form development of the Trimaran have been done at the towing tank of the Inha University. The influence of the spacing between main hull and outriggers and the longitudinal location of the outriggers have been carefully examined to find the optimal size and locations of the outriggers to improve both the resistance characteristics, and the results are reported in the present paper.

Experimental and numerical study on ice resistance for icebreaking vessels

  • Hu, Jian;Zhou, Li
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.3
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    • pp.626-639
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    • 2015
  • Ice resistance is defined as the time average of all longitudinal forces due to ice acting on the ship. Estimation of ship's resistance in ice-covered waters is very important to both designers and shipbuilders since it is closely related to propulsion of a ship and it determines the engine power of the ship. Good ice performance requires ice resistance should be as low as possible to allow different manoeuvres. In this paper, different numerical methods are presented to calculate ice resistance, including semi-analytical method and empirical methods. A model test of an icebreaking vessel that was done in an ice basin has been introduced for going straight ahead in level ice at low speed. Then the comparison between model test results and numerical results are made. Some discussions and suggestions are presented as well to provide an insight into icebreaking vessel design at early stage.