• Title/Summary/Keyword: Engine Lubrication

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Effects of engine oils on exhaust gas composition (엔진 배기에 미치는 엔진유의 영향(제2보))

  • 문우식;권완섭;이종훈;김광현;조연근
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.131-135
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    • 1997
  • 최근 자동차에 요구되는 주요한 기술과제 중에서 최우선으로 해결해야 될 문제는 환경규제와 관련된 대응방안을 강구하는 것이다. 또한 지속적으로 강화되고 있는 환경규제를 만족하면서 소비자가 요구하는 자동차의 주행성, 안전성, 연비, 메인터난스 등과 관련된 고성능화가 추구되고 있다. 엔진유 측면에서는 배기규제, 연비향상, 장수명화 및 고성능화와 관련이 되는 성능 개선이 요구되고 있다. 특히 배기 규제와 관련해서는 오일 소모량의 감소와 배기 정화 장치에의 피독작용 감소등의 측면에서 물성이 규제되고 있는데 Noack증발 감량 및 함유량 규제가 대표적인 예이다. 본 보고에서는 제1보의 실험에 추가하여 윤활유의 혼입이 휘발유의 연소및 배기에 주는 영향에 관하여 연구하였다.

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A Numerical Analysis of the Elastohydrodynamic Lubrication of Connecting Rod Bearings (커넥팅 로드 베어링의 EHL에 관한 수치해석)

  • 김병직;김경웅
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.63-71
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    • 1996
  • The connecting rod bearing, which is subjected to periodical dynamic loading, is an impoRant component of the reciprocating engine. In the operation of this bearing, significant parameters are the oil film thickness and the film pressure. Peak film pressures of 20-30 MPa are not uncommon. So the elastic deformation of the bearing housing can have a significant effect on the bearing performance. In this study, a numerical analysis of connecting rod bearing is investigated. Elastic deformation of the bearing housing is considered in the analysis. Separate hydrodynamic and structural analysis are coupled through a direct iterative process. It is shown that as the result of the elastic deformation of the bearing housing, the eccentricity ratio is increased, and the minimum value of the minimum film thickness and the maximum value of the maximum film pressure are decreased. The variations of rotational speed and cylinder pressure affect the minimum film thickness and the maximum film pressure variations of the connecting rod bearing.

A Study on Lubrication and Wear Monitoring Technology for 2-strok Low Speed Diesel Engine (저속 2행정 디젤엔진의 윤활 및 마모 모니터링 기술 적용 연구)

  • Ahn, Yong-Hee;Kim, Dae-Young;Park, Deuk-Jin;Kim, Se-Lak
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2006.06a
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    • pp.37-38
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    • 2006
  • 저속 2행정 디젤엔진의 대형화 및 고출력화에 따라 피스톤링 및 실린더라이너 등은 보다 가혹한 마찰/마모 조건에 노출되고 있으며 비정상적인 마찰/마모 등 윤활 관련 문제가 빈번하게 발생되고 있다. 이러한 마모 문제를 해결하기 위해 윤활 설계 개선, 윤활유 성능 개선, 마모 메카니즘 규명 등의 다양한 관점에서 대책안들이 연구되어 제시되고 있다. 따라서 본 연구에서는 실린더라이너의 이상 마모 현상 등을 방지하기 위한 윤활 및 마모 모니터링 기술 동향에 대해 살펴보고 윤활유 모니터링 시스템 개발 사례에 대해 소개 하고자 한다.

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A Study on Scuffing Life by the Plastic Strain on Sliding Surfaces under Miscellaneous Lubricated Conditions (윤활조건에 따른 미끄럼표면의 소성변형량에 의한 스커핑수명 연구)

  • 김병주;이영제
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.91-99
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    • 1998
  • A correlation between the low-cycle fatigue life and the scuffing-failure life is demonstrated using the plastic strain in boundary lubricated sliding. Loadings proportional to hardness with three different lubricated conditions were used to evaluate the plastic strain. As the results of scuffing tests using vacuum pump oils in nitrogen gas, plastic strain shows 0.0062, and In the mineral oils and commercial engine oils in air, plastic strain show 0.0042 and 0.00092. Those are very useful to describe quantitatively the real lubricated sliding conditions, and are very effective to find the relation between the low-cycle fatigue life and the scuffing life.

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An Analytical Study on the Dynamics of Center Pivot Rocker Arm Type Valve Train System with Roller (롤러를 장착한 로커암 타입 밸브트레인 시스템의 동적 거동 해석)

  • 한동철;신흥주;조명래
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.318-322
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    • 1999
  • An analytical study about dynamic behavior of center pivot rocker arm type valve train system equipped with roller of diesel engine is developed. At first, a mathematical model for the dynamic analysis has been set up using the lumped parameter method. In that model, valve spring is divided as some mass elemehts so as to simulate spring surging, Then, how the design parameters, such as valve mass, rocker arm inertia, valve spring stiffness, and initial load on valve spring, affect valve dynamic behavior especially in the valve close area is scrutinized.

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A study on the behaviour of cavltation eroslon atalloy metals of slide bearing for internal combustion engine (내연기간용 슬라이드 베어링 합금재의 캐비테이션 침식겅동에 관한 연구)

  • 임우조;안석환;이진열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1992.11a
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    • pp.44-49
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    • 1992
  • 액체를 취급하는 기계.장치는 유속 및 회전속도 등이 빠르게 되면 유체충격과 정압의 저하에 따른 국부적 비등으로 인해 캐비테이션(cavitation) 현상이 발생한다. 이러한 캐비테이션현상에 따른 소음과 진동율 초래하고, 또한 기포의 붕괴에 따른 형격압으로 캐비테이션-침식(cavitation-erosion)이 발생하여 기계.장치의 구성재료에 손실이 일어남으로써 이들 기계의 효율을 저하시킴과 아울러 수명을 단종시킬 수 있다. 더욱이 부식성의 액체에 사용되는 기계.장치의 금속재료에는 캐비테이션(erosion-corrosion)이 중첩하여 발생하는 경우는 침식과 부식이 상호간에 가속하는 상승효과 때문에 기계.장치의 수명에 치명적인 영향을 미친다. 따라서 본 연구에서는 초음파 진동장치에 의한 각종 유중에서 베어링 합금 1종, 7종 및 켈-멧 4종에 대한 캐비테이션-침식실험을 실시하여, 침식손상거동및 특성등을 구명하고저 하였다.

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Effect of Valve Train Layout on Cam/Tappet Wear Characteristics of End Pivot Rocker Arm Type OHC Valve Train (끝단 지지 로커암형 오버 헤드 밸브트레인의 캠/종동자 마모 특성에 미치는 밸브트레인 레이아웃의 영향)

  • 이종원;장재영;김도중
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.184-192
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    • 2001
  • Cam/tappet wear is one of the critical concerns in valve train deign. Maximum contact stress and minimum oil film thickness between the cam and tappet are usually checked for the estimation of wear characteristics. If the two extreme cases arise simultaneously, there is a strong possibility of cam/tappet wear. In this paper, effects of valve train layout on the wear characteristics were studied. Especially for swinging arm type valve trains, initial geometric layout must be very carefully defined to avoid wear problems. The study was performed fur an end pivot type OHC valve train, which had severe wear problems. Analysis results show that some geometric parameter affect very sensitively on the wear characteristics. Experiments were also performed for the original and modified valve trains, which strongly support the analysis results.

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Comparison with Properties of Friction and Wear for Cam/Tappet Material (CAM/TAPPET 재료조합에 따른 마찰${\cdot}$마모특성 비교)

  • Song Keun-Chul;Kim Kyung-Woon
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.105-111
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    • 2003
  • The valve train system of engines has long been a sensitive area with respect to wear performance because of the high contact loads and surface sliding speeds encountered. In particular, wear problems of load-carrying components in relative motion, such as cam and tappet in valve train system have made troubles. To overcome these problems, combination of proper materials is important, as well as selecting of high wear performance materials. This paper presents the experimental result of friction and wear properties of ca/tappet materials. To investigate friction and wear properties for several combinations of materials, using commonplace tribometer(Plint 77, reciprocating type), we make a selection of a optimum material combination.

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Study of a Durability Test for Single-input Multi-output Power Take-off Gearboxes (단일입력 다출력 PTO 기어박스의 내구성시험에 관한 연구)

  • Lee, Yong Bum;Yoo, Han Ju
    • Journal of Drive and Control
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    • v.14 no.1
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    • pp.29-34
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    • 2017
  • This study analyzed a life test method for a power take-off (PTO) gearbox. An engine transfers mechanical power (rotation and torque) to a hydraulic pump through a PTO Gearbox with one input shaft and three output shafts. PTO gear box durability under high loads over long time periods was tested using dynamometers. In order to reflect the rated operating conditions, power must be distributed to each output shaft, and experiments were conducted under various conditions to verify the characteristics of the distributed power. An accelerated life test was designed using speed and torque as acceleration factors. Also, efficiency tests were conducted under various load conditions. Also, a lubrication oil composition analysis was performed to analyze gearbox wear status.

New Start-Up Logic for Microturbine by Constant Power Control under an Extremely Low Temperature (극저온 환경에서의 정 출력 제어를 적용한 마이크로터빈의 새로운 시동 로직 개발)

  • Rho, Min-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.12
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    • pp.1249-1255
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    • 2006
  • This paper presents a constant power control logic for perfect starting a microtubine in vehicle. Under extremely low temperature, performance of the start-up system is severely dropped than that of room temperature because of increasing of load of mechanical parts including engine core and drop of the lead-acid battery capacity. Unfortunately, performance drop of lead-acid battery makes severe problems that cause a malfunction of fuel and lubrication system and power fail of digital devices. So we propose the new start-up logic by constant output power control of lead-acid battery using PWM inverter controller for preventing above problems and keeping good performance of start-up system for microturbine. Also, we prove usefulness of new start-up logic through experimental results under $-32^{\circ}C$ ambient temperature.