• Title/Summary/Keyword: Engine Fault

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A Study on Real Time Fault Diagnosis and Health Estimation of Turbojet Engine through Gas Path Analysis (가스경로해석을 통한 터보제트엔진의 실시간 고장 진단 및 건전성 추정에 관한 연구)

  • Han, Dong-Ju
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.4
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    • pp.311-320
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    • 2021
  • A study is performed for the real time fault diagnosis during operation and health estimation relating to performance deterioration in a turbojet engine used for an unmanned air vehicle. For this study the real time dynamic model is derived from the transient thermodynamic gas path analysis. For real fault conditions which are manipulated for the simulation, the detection techniques are applied such as Kalman filter and probabilistic decision-making approach based on statistical hypothesis test. Thereby the effectiveness is verified by showing good fault detection and isolation performances. For the health estimation with measurement parameters, it shows using an assumed performance degradation that the method by adaptive Kalman filter is feasible in practice for a condition based diagnosis and maintenance.

OPRoS based Fault Tolerance Support for Reliability of Service Robots (서비스로봇의 신뢰성 향상을 위한 OPRoS 기반 Fault-tolerance 기법)

  • Ahn, Hee-June;Lee, Dong-Su;Ahn, Sang-Chul
    • Journal of Institute of Control, Robotics and Systems
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    • v.16 no.6
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    • pp.601-607
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    • 2010
  • For commercial success of emerging service robots, the fault tolerant technology for system reliability and human safety is crucial. Traditionally fault tolerance methods have been implemented in application level. However, from our studies on the common design patterns in fault tolerance, we argue that a framework-based approach provides many benefits in providing reliability for system development. To demonstrate the benefits, we build a framework-based fault tolerant engine for OPRoS (Open Platform for Robotic Services) standards. The fault manager in framework provides a set of fault tolerant measures of detection, isolation, and recovery. The system integrators choose the appropriate fault handling tools by declaring XML configuration descriptors, considering the constraints of components and operating environment. By building a fault tolerant navigation application from the non-faulttolerant components, we demonstrate the usability and benefits of the proposed framework-based approach.

A Study on Data Pre-filtering Methods for Fault Diagnosis (시스템 결함원인분석을 위한 데이터 로그 전처리 기법 연구)

  • Lee, Yang-Ji;Kim, Duck-Young;Hwang, Min-Soon;Cheong, Young-Soo
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.2
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    • pp.97-110
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    • 2012
  • High performance sensors and modern data logging technology with real-time telemetry facilitate system fault diagnosis in a very precise manner. Fault detection, isolation and identification in fault diagnosis systems are typical steps to analyze the root cause of failures. This systematic failure analysis provides not only useful clues to rectify the abnormal behaviors of a system, but also key information to redesign the current system for retrofit. The main barriers to effective failure analysis are: (i) the gathered data (event) logs are too large in general, and further (ii) they usually contain noise and redundant data that make precise analysis difficult. This paper therefore applies suitable pre-processing techniques to data reduction and feature extraction, and then converts the reduced data log into a new format of event sequence information. Finally the event sequence information is decoded to investigate the correlation between specific event patterns and various system faults. The efficiency of the developed pre-filtering procedure is examined with a terminal box data log of a marine diesel engine.

A study on fault diagnosis of marine engine using a neural network with dimension-reduced vibration signals (차원 축소 진동 신호를 이용한 신경망 기반 선박 엔진 고장진단에 관한 연구)

  • Sim, Kichan;Lee, Kangsu;Byun, Sung-Hoon
    • The Journal of the Acoustical Society of Korea
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    • v.41 no.5
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    • pp.492-499
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    • 2022
  • This study experimentally investigates the effect of dimensionality reduction of vibration signal on fault diagnosis of a marine engine. By using the principal component analysis, a vibration signal having the dimension of 513 is converted into a low-dimensional signal having the dimension of 1 to 15, and the variation in fault diagnosis accuracy according to the dimensionality change is observed. The vibration signal measured from a full-scale marine generator diesel engine is used, and the contribution of the dimension-reduced signal is quantitatively evaluated using two kinds of variable importance analysis algorithms which are the integrated gradients and the feature permutation methods. As a result of experimental data analysis, the accuracy of the fault diagnosis is shown to improve as the number of dimensions used increases, and when the dimension approaches 10, near-perfect fault classification accuracy is achieved. This shows that the dimension of the vibration signal can be considerably reduced without degrading fault diagnosis accuracy. In the variable importance analysis, the dimension-reduced principal components show higher contribution than the conventional statistical features, which supports the effectiveness of the dimension-reduced signals on fault diagnosis.

Model-based Fault Diagnosis Applied to Vibration Data (진동데이터 적용 모델기반 이상진단)

  • Yang, Ji-Hyuk;Kwon, Oh-Kyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.18 no.12
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    • pp.1090-1095
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    • 2012
  • In this paper, we propose a model-based fault diagnosis method applied to vibration data. The fault detection is performed by comparing estimated parameters with normal parameters and deciding if the observed changes can be explained satisfactorily in terms of noise or undermodelling. The key feature of this method is that it accounts for the effects of noise and model mismatch. And we aslo design a classifier for the fault isolation by applying the multiclass SVM (Support Vector Machine) to the estimated parameters. The proposed fault detection and isolation methods are applied to an engine vibration data to show a good performance. The proposed fault detection method is compared with a signal-based fault detection method through a performance analysis.

A Fault Diagnosis of Damage on Inner Liner of Regeneratively-Cooled Combustion Chamber during Gas Generator Cycle Engine Hot Firing Test (가스발생기 사이클 엔진 연소시험 중 재생냉각형 연소기의 내피 손상진단)

  • Hwang, Dokeun;Kim, Hyeon-Jun;Kim, Jong-gyu;Kim, Munki;Lim, Byoungjik;Kang, Donghyuk;Joo, Seongmin;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1165-1168
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    • 2017
  • This paper suggests a fault diagnosis of damage on inner liner of regeneratively-cooled combustion chamber during gas generator cycle rocket engine hot firing test. This method focuses on a phenomenon that fuel flow rate difference between two flow estimate methods changes under an inner liner damage of combustion chamber causing fuel leakage and it is expected that it contributes to detect a damage on the combustion chamber in early stage and prevent further destruction during the hot firing test.

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A Study on Fuzzy Trend Monitoring Method for Fault Detection of Gas Turbine Engine (가스터빈 엔진의 손상 진단을 위한 퍼지 경향감시 방법에 관한 연구)

  • Kong, Chang-Duk;Kho, Seong-Hee;Ki, Ja-Young;Oh, Sung-Hwan;Kim, Ji-Hyun;Ko, Han-Young
    • Journal of the Korean Society of Propulsion Engineers
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    • v.12 no.6
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    • pp.1-6
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    • 2008
  • This work proposes a fuzzy trend monitoring method for the fault detection of a gas turbine engine through analyzing measured performance data trend. The proposed trend monitoring technique can diagnose the engine status by monitoring major engine measured parameters such as fuel flow rate, exhaust gas temperature, rotor rotational speed and vibration, and then analyzing their time deppendent changes. In order to perform this, firstly the measured engine performance data variation is formulated using Linear Regression, and then faults are isolated and identified using fuzzy logic.

Fault Pattern Extraction Via Adjustable Time Segmentation Considering Inflection Points of Sensor Signals for Aircraft Engine Monitoring (센서 데이터 변곡점에 따른 Time Segmentation 기반 항공기 엔진의 고장 패턴 추출)

  • Baek, Sujeong
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.86-97
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    • 2021
  • As mechatronic systems have various, complex functions and require high performance, automatic fault detection is necessary for secure operation in manufacturing processes. For conducting automatic and real-time fault detection in modern mechatronic systems, multiple sensor signals are collected by internet of things technologies. Since traditional statistical control charts or machine learning approaches show significant results with unified and solid density models under normal operating states but they have limitations with scattered signal models under normal states, many pattern extraction and matching approaches have been paid attention. Signal discretization-based pattern extraction methods are one of popular signal analyses, which reduce the size of the given datasets as much as possible as well as highlight significant and inherent signal behaviors. Since general pattern extraction methods are usually conducted with a fixed size of time segmentation, they can easily cut off significant behaviors, and consequently the performance of the extracted fault patterns will be reduced. In this regard, adjustable time segmentation is proposed to extract much meaningful fault patterns in multiple sensor signals. By considering inflection points of signals, we determine the optimal cut-points of time segments in each sensor signal. In addition, to clarify the inflection points, we apply Savitzky-golay filter to the original datasets. To validate and verify the performance of the proposed segmentation, the dataset collected from an aircraft engine (provided by NASA prognostics center) is used to fault pattern extraction. As a result, the proposed adjustable time segmentation shows better performance in fault pattern extraction.

Optimal residual generation using parity space approach for a position servo system (패리티 공간기법을 이용한 위치 서보계의 최적 잔차 발생)

  • 최경영;박태건;이기상
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1440-1443
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    • 1997
  • The optimal residual generator based on parity relation approach for the fault detection and isolation of a arge diesel engine actuator position servo system is presented. The closed-loop residual generator is designed to have robustness against modeling errors and noise. Main purpose of the fault detection and isolation system in the process is to detect and isolate two important faults, i.e., actuatro fault and fault of speed sensor, that, if not detected and compensated, degrade the overall control system performance. Simulation results are give to show the practical applicability of the fault detecrtion and isloation scherme.

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Detection of MIsfired Engine Cylinder by Using Directional Power Spectra of Vibration Signals (진동 신호의 방향 파워 스펙트럼을 이용한 엔진의 실화 실린더 탐지)

  • 한윤식;한우섭;이종원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.2
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    • pp.49-59
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    • 1993
  • A new signal processing technique is applied to four-cylinder spark and compression ignition engines for the diagnosis of power faults inside the cylinders. This technique utilizes two-sided directional power spectra(예S) of complex vibration signals measured from engine blocks as the patterns for engine cylinder power faults. The dPSs feature that they give not only the frequency contents but also the directivity of the engine block motion. For the automatic detection/diagnosis of cylinder power faults, pattern recognition method using multi-layer neural networks is employed. Experimental results show that the sucess rate for diagnosis of cylinder power faults using dPSs is higher than that using the conventional one-sided power spectra. The proposed technique is also tested to check the robustness to the sensor position and the engine rotational speed.

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