• Title/Summary/Keyword: Elongation Structure

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Effect of Welding Parameters on the Friction Stir Weldability of 5052 Al alloy (5052 알루미늄 합금 마찰교반접합부 특성에 미치는 접합인자의 영향)

  • 이원배;김상원;이창용;연윤모;장웅성;서창제;정승부
    • Journal of Welding and Joining
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    • v.22 no.3
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    • pp.69-76
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    • 2004
  • Effects of friction stir welding parameters such as tool rotation speed and welding speed on the joints properties of 5052 Al alloys were studied in this study. A wide range of friction stir welding conditions could be applied to join 5052 AA alloy without defects in the weld zone except for certain welding conditions with a lower heat input. Microstructures near the weld zone showed general weld structures such as stir zone (SZ), thermo-mechanically affected zone (TMAZ) and heat affected zone (HAZ). Each zone showed the dynamically recrystallized grain, transient grain and structure similar to base metal's, respectively. Hardness distribution near the weld zone represented a similar value of the base metal under wide welding conditions. However, in case of 800 rpm of tool rotation speed, hardness of the stir zone had a higher value due to the fine grain with lots of dislocation tangle, a higher angle grain boundary and some of Al3Fe particles. Except joints with weld defects, tensile strength and elongation of the joints had values similar to the base metal values and fracture always occurred in the regions approximately 5mm away from the weld center.

A Study of the Development of a High-Strength Al-Zn Based Alloy for Die Casting I (고강도 Al-Zn기 다이캐스팅 합금개발에 관한 연구 I)

  • Shin, Sang-Soo;Yeom, Gil-Yong;Kim, Eok-Soo;Lim, Kyung-Mook
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.936-941
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    • 2010
  • Al-Zn based alloys are the most common types of wrought Al alloys. Although Al-Zn alloys have high strength, they cannot be applied to a conventional casting process. In this study, Al-Zn-based alloys applicable to a die casting process were developed successfully. The developed Al-45 wt% Zn-based alloys showed a fine equiaxed grain structure and high strength. A fine equiaxed grain having an average size of $25{\mu}m$ was obtained by the die casting process. The UTS and elongation of the new alloy are 475 MPa and ~3.5%, respectively. In addition, we elucidate the effect of a Zn addition on variations in different mechanical properties and the microstructure characteristics of (Al96.3-xZnxCu3Si0.4Fe0.3) x=20, 30, 40, and 45 wt% alloys fabricated by a die casting process.

Structural Characterization of the (TEX)$Sr_2Co_0.5Nb(Ta)_0.5O_4$(/TEX) and (TEX)$Sr_3CoNb(Ta)O_7$(/TEX)

  • Jo, Han Sang;Ri-Zhu Yin;Ryu, Gwang Hyeon;Yu, Cheol Hyeon
    • Bulletin of the Korean Chemical Society
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    • v.21 no.7
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    • pp.679-684
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    • 2000
  • The Sr2Co0.5Nb(Ta)0.5O4 and Sr3CoNb(Ta)O7 compounds, both with Ruddlesden-Popper structures, have been synthesized by the ceramic method at $1150^{\circ}C$ under atmospheric pressure. The crystallographic structure of the compounds was assigned to the tetr agonal system with space group 14/mmm by X-ray diffraction(XRD) Rietveld refinement. The reduced lattice volume and lattice parameters increased as the Ta with 5d substitutes for the Nb with 4d in the compounds. The Co/Nb(Ta)O bond length has been determined by X-ray absorption spectroscopic(EXAFS/XANES) analysis and the XRD refinement. The CoO6,octahedra were tetragonally distorted by elongation of Co-O bond along the c-axis. The magnetic measurement shows the compounds Sr2Co0.5Nb(Ta)0.5O4 and Sr3CoNb(Ta)O7 have paramagnetic properties and the Co ions with intermediate spin sates between high and low spins in D4h symmetry. All the compounds showed semiconducting behavior whose electrical conductivity increased with temperature up to 1000 K. The electrical conductiviy increased and the activation energy for the conduction decreased as the number of perovskite layers increased in the compounds with chemical formula An+1BnO3n+1.

Effects of Inorganic Fillers on Mechanical Properties of Silicone Rubber

  • Kim, Gyu Tae;Lee, Young Seok;Ha, KiRyong
    • Elastomers and Composites
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    • v.54 no.2
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    • pp.142-148
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    • 2019
  • In this study, the effects of filler particle size and shape on the physical properties of silicone rubber composites were investigated using inorganic fillers (Minusil 5, Celite 219, and Nyad 400) except silica, which was already present as a reinforcing filler of silicone rubber. Fillers with small particle sizes are known to facilitate the formation of the bound rubber by increasing the contact area with the polymer. However, in this experiment, the bound rubber content of Celite 219-added silicone composite was higher than that of Minusil 5-added silicone composite. This was attributed to the porous structure of Celite 219, which led to an increase in the internal surface area of the filler. When the inorganic fillers were added, both thermal decomposition temperature and thermal stability were improved. The bound rubber formed between the silicone rubber and inorganic filler affected the degree of crosslinking of the silicone composite. It is well-known that as the size of the reinforcing filler decreases, the reinforcing effect increases. However, in this experiment, the hardness of the composite material filled with Celite 219 was the highest compared to the other three composites. Furthermore, the highest value of 2.19 MPa was observed for 100% modulus, and the fracture elongation was the lowest at 469%. This was a result of excellent interaction between Celite 219 filler and silicone rubber.

Boundary Conditions and Fire Behavior of Concrete Filled Tubular Composite Columns

  • Rodrigues, Joao Paulo C.;Correia, Antonio J.M.;Kodur, Venkatesh
    • International Journal of High-Rise Buildings
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    • v.7 no.4
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    • pp.313-325
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    • 2018
  • Concrete-filled steel tubular (CFST) members are commonly used as composite columns in modern construction. However, the current guidelines for members' fire design (EN1994-1-2) have been proved to be unsafe in case the relative slenderness is higher than 0.5. In addition, the simplified design methods of Eurocode 4 are limited to circular and square CFST columns, while in practice columns with rectangular and elliptical hollow sections are being increasingly used because of their architectural aesthetics. In the last years a large experimental research has been carried out at Coimbra University on the topic. They have been tested concrete filled circular, square, rectangular and elliptical hollow columns with restrained thermal elongation. Some parameters such as the slenderness, the type of cross-section geometry as well as the axial and rotational restraint of the surrounding structure to the column have been tested in order to evaluate their influence on the fire resistance of such columns. In this paper it is evaluated the influence of the boundary conditions (pin-ended and semi-rigid end-support conditions) on the behavior of the columns in case of fire. In these tests it could not be seen a marked effect of the tested boundary conditions but it is believed that the increasing of rotational stiffness increases the fire resistance of the columns.

Deformation Behavior of a Wrought Mg-Zn-RE Alloy at the Elevated Temperatures (Mg-Zn-RE 합금 가공재의 온간 기계적 특성)

  • Shin, Beomsoo;Kim, Yule;Bae, Donghyun
    • Korean Journal of Metals and Materials
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    • v.46 no.1
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    • pp.1-5
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    • 2008
  • This study has been investigated the deformation behavior of a hot-extruded Mg-Zn-RE (RE: rare earth elements) alloy containing $Mg_{12}$(RE) particles at the elevated temperatures. The particles are intrinsically produced by breaking the eutectic structure of the alloy during the hot-extrusion process. The grain size of the extruded Mg-Zn-RE alloy developed via dynamic recrystallization is around $10{\mu}m$. Under the heat treatment at 200o C up to 48 hr, no change has been observed on the microstructure and mechanical properties due to the pinning effect of the thermally stable particles. Under the tensile test condition in the initial strain-rate range of $1\times10^{-3}s^{-1}$ and the temperature range up to $200^{\circ}C$, the alloy shows yield strength of 270 MPa and elongation to failure around 9% at room temperature and yield strength of 135 MPa at $200^{\circ}C$. Furthermore, although the alloy contains large amount of the second phase particles around 15%, it shows excellent hot-workability possibly due to the presence of the thermally stable interface between the particles and the matrix.

Effect of Annealing Temperature on Dynamic Deformation Behavior of Ultra-Fine-Grained Aluminum Alloys Fabricated by Equal Channel Angular Pressing (ECAP으로 제조된 초미세립 알루미늄 합금의 동적 변형거동에 미치는 어닐링 온도의 영향)

  • Kim, Yang Gon;Ko, Young Gun;Shin, Dong Hyuk;Lee, Chong Soo;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.46 no.9
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    • pp.563-571
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    • 2008
  • The influence of annealing treatment on dynamic deformation behavior of ultra-fine grained aluminum alloys was investigated in this study. After equal-channel angular pressing at $200^{\circ}C$, most of the grains were considerably reduced to nearly equiaxed grains of $0.3{\mu}m$ in size. With an increment of various annealing treatments for 1 hour, resultant microstructures were found to be fairly stable at temperatures up to $200^{\circ}C$, suggesting that static recovery would be dominantly operative, whereas grain growth was pronounced above $250^{\circ}C$. The tensile test results showed that yield and ultimate tensile strengths decreased, but elongation-to-failure and strain hardening rate increased with increasing annealing temperature. The dynamic deformation behavior retrieved with a series of torsional tests was explored with respect to annealed microstructures. Such mechanical response was analyzed in relation to resultant microstructure and fracture mode.

Plate Forging Process for Near-net Shaping of Mg-alloy Sheet (마그네슘합금 판재 정밀성형을 위한 판단조 공정 연구)

  • Song, Y.H.;Kim, S.J.;Lee, Y.S.;Yoon, E.Y.
    • Transactions of Materials Processing
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    • v.30 no.1
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    • pp.35-42
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    • 2021
  • Magnesium alloys are used in electronic devices such as laptops due to their lightweight features as well as vibration absorption and electromagnetic shielding properties. However, the precision of electronics is limited by the large number of small and precise ribs, the cost-effective manufacture of which requires appropriate technology. Plate forging is an efficient manufacturing process that can address these challenges. In this study, plate forging of magnesium alloys was investigated specifically for the fabrication of laptop cover. The plate forging process with back-pressure was used for near-net shape formation. Finite element analysis was used to select appropriate variables for back-pressure formation to generate ribs of various sizes and shapes without defects. The reliability of the analysis was verified to manufacture the prototype. The effect of back-pressure can be verified via fabrication of prototypes as well as structure and forming analysis based on finite element method. The process design factor of back-pressure increases formability without defects of under-filling and flow-through. Moreover, the tensile strength was maintained even after high temperature plate forging at 370 ℃, and the elongation was improved.

Similar and Dissimilar Welding Properties of Zirconium by TIG Welding (텅스텐아크용접에 의한 Zirconium의 동종 및 이종용접 특성 분석)

  • Kim, Jin Yeong;Hwang, Hyo-Woon;Lee, Dae Hyun;Lee, Jae Gwan;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.4
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    • pp.165-170
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    • 2021
  • Zirconium has excellent mechanical strength and high heat resistance and excellent corrosion resistance, and it is very important to study zirconium's dissimilar welding properties since it can be used in various applications under harsh environments. Similar welding of pure zirconium and dissimilar metal welding of pure zirconium and pure titanium were performed by TIG welding, and the welding properties were studied in association with microstructural and mechanical properties. In the Zr/Zr welded specimen, sound FZ and HAZ regions showed a basketweave microstructure composed of plate α phase. FZ region of Zr/Ti dissimilar welded specimen exhibited a maximum hardness value of 354.8 Hv, which is about three times higher than that of Ti base metal, due to the precipitation of very fine metastable ω and α phases in the beta matrix. In addition, due to the microstructural continuity in the FZ and HAZ regions, excellent elongation property of 21% was exhibited.

Elastic Wave Properties of STS316L with Different Rolling Temperature (가공 온도가 다른 STS316L의 탄성파 특성)

  • Tak, Young-Joon;Gu, Kyoung-Hee;Lee, Gum-Hwa;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.3
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    • pp.325-331
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    • 2022
  • In this study, austenitic 316L stainless steel was rolled at three different temperatures (100℃, -50℃, -196℃) at five rolling degree (0, 16, 33, 50, 66 and 80%). The rolled specimen was examined for micro structure, and the volume fraction and mechanical properties were evaluated. In particular, the rolling specimen detected the elastic wave generated in tensile and investigated the relationship between the rolling degree and the dominant frequency. As the rolling degree increased, austenite decreased and martensite increased. The volume fraction of martensite more increased at lower temperatures, but increased rapidly at the rolling degree of 50% of all rolling temperature. Tensile strength increased rapidly with the increase of the rolling degree, and was larger at lower temperatures. The elongation decreased sharply to the rolling degree of 33%, but decreased gently thereafter. The dominant frequency highly appeared as the volume fraction of martensite increased, but the dominant frequency was higher at the low temperature rolling temperature. A similar trend was also observed in the relationship between tensile strength and dominant frequency.