• Title/Summary/Keyword: Electromagnetic interference shielding composite

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Electromagnetic Shielding Polymer Composites with Segregated Structure for Automotive Part Application: A Review (자동차 부품 적용을 위한 Segregated structure를 갖는 전자파 차폐용 고분자 복합소재 연구동향)

  • Lee, Jinwoo;Suhr, Jonghwan
    • Composites Research
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    • v.35 no.4
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    • pp.223-231
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    • 2022
  • With the rapid growth of the future mobility market, a large number of electronic parts are being used in automobile, and the importance of electromagnetic interference (EMI) shielding in the automobile market is growing to minimize malfunctioning among the parts. Accordingly, conductive polymer composites (CPCs) are getting a lot of attention as EMI shielding materials for the automotive, but there are still challenges in CPCs like high content of conductive filler to achieve proper EMI shielding effectiveness, and poor mechanical properties. This paper introduces main methods to manufacture CPCs with segregated filler structure, which can significantly reduce the filler content, and analyzes EMI shielding performance of each manufacturing method.

Electromagnetic Characteristics of Carbon Black filled Class-Fabric Composite Sandwich Structure (카본블랙이 첨가된 유리직물 복합재 샌드위치 구조의 전자기적 특성)

  • Park, Ki-Yeon;Lee, Sang-Eui;Kang, Lae-Hyong;Han, Jae-Hung;Kim, Chun-Gong;Lee, In
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.234-237
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    • 2003
  • The absorption and the interference shielding of the electromagnetic wave problem have been a very important issue for commercial and military purposes. This study dealt with the simulation reflection loss for electromagnetic absorbing sandwich type structures in X-band(8.2Ghz~12.4GHz). Glass/epoxy composites containing conductive carbon blacks were used for the face sheets and styrofoams were used for the core. Their permittivities in X-band were measured using the transmission line technique. Simulation results of 3-1ayered sandwich type structures showed the reflection loss using the theory about transmission and reflection in a multi-layered medium.

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Electromagnetic Wave Shielding Effect of Nano-powder Dispersed Epoxy Resin Composite (나노분말이 분산된 에폭시 섬유수지의 전자파차폐 효과)

  • Han, Jun-Young;Lee, Chul-Hee;Choi, Min-Gyu;Hong, Soon-Jik;Park, Joong-Hark;Lee, Dong-Jin
    • Journal of Powder Materials
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    • v.22 no.4
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    • pp.234-239
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    • 2015
  • Electronic products are a major part of evolving industry and human life style; however most of them are known to emit electromagnetic waves that have severe health hazards. Therefore, different materials and fabrication techniques are understudy to control or limit transfer of such waves to human body. In this study, nanocomposite powder is dispersed into epoxy resin and shielding effects such as absorption, reflection, penetration and multiple reflections are investigated. In addition, nano size powder (Ni, $Fe_2O_3$, Fe-85Ni, C-Ni) is fabricated by pulsed wire evaporation method and dispersed manually into epoxy. Characterization techniques such as X-ray diffraction, Scanning electron microscopy and Transmission electron microscopy are used to investigate the phase analysis, size and shape as well as dispersion trend of a nano powder on epoxy matrix. Shielding effect is measured by standard test method to investigate the electromagnetic shielding effectiveness of planar materials, ASTM D4935. At lower frequency, sample consisting nano-powder of Fe-85%Wt Ni shows better electromagnetic shielding effect compared to only epoxy, only Ni, $Fe_2O_3$ and C-Ni samples.

A Conductive-grid based EMI Shielding Composite Film with a High Heat Dissipation Characteristic (전도성 그리드를 활용한 전자파 흡수차폐/방열 복합소재 필름)

  • Park, Byeongjin;Ryu, Seung Han;Kwon, Suk Jin;Kim, Suryeon;Lee, Sang Bok
    • Composites Research
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    • v.35 no.3
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    • pp.175-181
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    • 2022
  • Due to the increasing number of wireless communication devices in mmWave frequency bands, there is a high demand for electromagnetic interference (EMI) shielding and heat dissipating materials to avoid device malfunctions. This paper proposes an EMI shielding composite film with a high heat dissipation characteristic. To achieve this, a conductive grid is integrated with a polymer-based composite layer including magnetic and heat dissipating filler materials. A high shielding effectiveness (>40 dB), low reflection shielding effectiveness (<3 dB), high thermal conductivity (>10 W/m·K), thin thickness (<500 ㎛) are simultaneously achieved with a tailored design of composite layer compositions and grid geometries in 5G communication band of 26.5 GHz.

Electrically conductive nano adhesive bonding: Futuristic approach for satellites and electromagnetic interference shielding

  • Ganesh, M. Gokul;Lavenya, K.;Kirubashini, K.A.;Ajeesh, G.;Bhowmik, Shantanu;Epaarachchi, Jayantha Ananda;Yuan, Xiaowen
    • Advances in aircraft and spacecraft science
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    • v.4 no.6
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    • pp.729-744
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    • 2017
  • This investigation highlights rationale of electrically conductive nano adhesives for its essential application for Electromagnetic Interference (EMI) Shielding in satellites and Lightning Strike Protection in aircrafts. Carbon Nano Fibres (CNF) were functionalized by electroless process using Tollen's reagent and by Plasma Enhanced Chemical Vapour Deposition (PECVD) process by depositing silver on CNF. Different weight percentage of CNF and silver coated CNF were reinforced into the epoxy resin hardener system. Scanning Electron Microscopy (SEM) micrographs clearly show the presence of CNF in the epoxy matrix, thus giving enough evidence to show that dispersion is uniform. Transmission Electron Microscopy (TEM) studies reveal that there is uniform deposition of silver on CNF resulting in significant improvement in interfacial adhesion with epoxy matrix. There is a considerable increase in thermal stability of the conductive nano adhesive demonstrated by Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA). Four probe conductivity meters clearly shows a substantial increase in the electrical conductivity of silver coated CNF-epoxy composite compared to non-coated CNF-epoxy composite. Tensile test results clearly show that there is a significant increase in the tensile strength of silver coated CNF-composites compared to non-coated CNF-epoxy composites. Consequently, this technology is highly desirable for satellites and EMI Shielding and will open a new dimension in space research.

Electrical properties of ABS resin reinforced with recycled CFRP

  • Nishikawa, Takashi;Ogi, Keiji;Tanaka, Toshiro;Okano, Yasutaka;Taketa, Ichiro
    • Advanced Composite Materials
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    • v.16 no.1
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    • pp.1-10
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    • 2007
  • Composite materials consisting of crushed carbon fiber reinforced plastics (CFRP) pieces and acrylonitrile-butadiene-styrene (ABS) resin were prepared by an injection mold method to solve the problem of recycling of CFRP. The electrical properties, such as electrical resistivity, alternating current impedance and electromagnetic interference (EMI) shielding effect, were measured for the composites. The electrical resistivity of the composites showed a percolation type of conduction behavior and no difference between parallel and perpendicular to the injection direction was observed for CFRP content higher than the critical value. Measurement of alternating current impedance revealed that the conduction mechanism is attributed to the direct conductive paths generated by distributed carbon fibers; however, strong frequency dependence of the impedance was observed for the CFRP content near the critical one. The frequency dependence of the impedance is caused by the inter-fiber connection and can be expressed as a simple equivalent circuit. The absorption component of shielding effect (SE) was smaller than the expected value estimated from its resistivity. The decline of SE is thought to be caused by the decrease in effective thickness due to fiber orientation.

A Study on Adhesion of Mechanical Properties of Rubber by MgCl2 (투명 차폐 필름 구현을 위한 전도성 복합 바인더의 입자구조에 따른 성능 평가)

  • Park, Ji-won;Back, Jong-Ho;Lee, Tae-Hyung;Kim, Hyun-Joong
    • Journal of Adhesion and Interface
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    • v.18 no.2
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    • pp.59-67
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    • 2017
  • Recently, integration of parts is accelerating according to the growth of the smart mobile industry. The integration of these parts causes problems of interference phenomena between the parts, and the importance of electromagnetic wave shielding technology to solve this problem is highlighted. Electromagnetic wave shielding technology is implemented so as to reflect or absorb electromagnetic waves, and generally conductive materials are utilized for electromagnetic wave shielding. Transparent shielding technology is required according to recent industrial changes. In this research, we propose transparent the shielding film using imprint technology with conductive composite binder. Utilizing UV polymerized acrylic binder to produce a conductive composite binder. Spherical, plate and stacked silver particles were used for conductivity. The changes of the curing characteristics, conductivity and adhesion were observed according to the structural characteristics of the silver particles. The use of spherical particles was the most efficient in the curing process, and an additional curing system was required to complement the UV-shadowing structure. In the conductivity evaluation, the stacked structure showed excellent characteristics. The adhesion of spherical system was the best. It is evaluated as a result of irregularities on the surface. Ultimately, the patterned film using this showed excellent transparency characteristics.

Electromagnetic Interference Shielding of Carbon Fibers-Reinforced Composites (탄소섬유강화 복합재료의 전자파 차폐특성)

  • 심환보;서민강;박수진
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.860-868
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    • 2000
  • In this work, the electro-magnetic interference (EMI) characteristics of PAN-based carbon fibers-reinforced composites are investigated with difference to manufactural parameters, i.e., fiber grade, fiber orientation angle, and laminating method. As a result, EMI shielding effectiveness (SE) of the composites greatly depends on a fiber orientation in composite angle. Especially, the fiber grade affects SE of composites in case of orientation angle of 0$^{\circ}$. Then the SE become greater as the change of electric character according to the arrangement directions, i.e., electrical anisotropy in the same constituent materials. This is due to the skin effect which is represented in the surface of electro-magnetic wave in high-frequency range. In all cases according to lamination methods, the composites represents SE of 83~98% over. Whereas, in symmetric and unsymmetric laminate structures, the SE decreases slightly as the laminate angles of composites increases. On the contrary. the repeating laminates structure shows the opposite tendency. Especially, 90$^{\circ}$ repeating laminate structure shows the SE more than 90% over the measuring frequency.

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Design and Analysis of Electromagnetic Wave Absorbing Structure Using Layered Composite Plates (적층 복합재 판을 이용한 전자기파 흡수 구조체의 설계)

  • 오정훈;홍창선;오경섭;김천곤;이동민
    • Composites Research
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    • v.15 no.2
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    • pp.18-23
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    • 2002
  • The absorption and the interference shielding of the problems thor both commercial and military purposes. In this study, the minimization of the electromagnetic wale reflections using composite layers with different dielectric properties was performed. Dielectric constants were measured for glass/epoxy composites containing conductive carbon blacks and carbon/epoxy fabric composites. Using the measured permittivities of the composites having various carbon black contents, the optimal electromagnetic wave absorbing structure in X-band(8.2GHz-12.4GHz) was determined. The optimal multi-layered composite plates have the thickness of 2.6mm. The maximum reflection loss is -30dB at 10GHz, and the bandwidth haying the absorptivity lower than -l0dB is about 2GHz.