• Title/Summary/Keyword: Electromagnetic casting

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A Study on Analysis Method of Tap-Offs for CATV/DBS/CS by Even.Odd-Mode Theory (CATV/DBS/CS용 신호분기기의 우.기 모드 해석법)

  • 김동일;황재현;류현욱;하도훈;정세모
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.12 no.3
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    • pp.346-351
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    • 2001
  • A new analysis method was proposed, where the even . odd-mode theory for a symmetrical coupled-line directional coupler was applied to a transformer-type directional coupler. In addition, the tap-offs were analyzed by the proposed theory, which are widely used in CATV (Cable Television), DBS (Direct Broad- casting Satellite), CS (Communication Satellite) systems. By comparing the calculation results to the measured ones using the even . odd-mode reflection coefficients only, the validity of the proposed analysis method was confirmed. Then, the tap-off has been broadened from 5 MHz over 4,000 MHz by adopting the proposed theory.

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Microstructural Evolution of Electromagnetically Stirred Al alloy Billet During Isothermal Reheating at the Solid-liquid State (전자기 교반한 알루미늄합금 빌렛의 재가열시 고액공존구역에서의 조직변화)

  • Lee, Dock-Young
    • Journal of Korea Foundry Society
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    • v.28 no.3
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    • pp.129-135
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    • 2008
  • The reheating stage of electromagnetically stirred Al billet is a critical factor in the thixoforming process. When reheated to the solid-liquid state, the microstructure evolves to a more globular and more homogeneous structure by a coarsening mechanism, the kinetics depending on the initial microstructure. Microstructural evolution has been characterized by conventional parameters (mean size of particle and shape factor) as a function of holding time in the solid-liquid state. The aim of this study is to report experimental results concerning microstructural evolution in the solid-liquid state of electromagnetically stirred Al billet. The material was elaborated in the form of continuously cast bars solidified with electromagnetic stirring to degenerate the dendritic structure. The choice of the reheating conditions is determined by a dendritic ripening and coalescence mechanism, involving variations of both the shape and size of the particles. The reheating time has to be long enough to allow a minimum degree of spheroidizing, but has to be limited as much as possible in order to avoid excessive ripening. The optimum microstructure was obtained at the reheating temperature of near $584^{\circ}C$ and the holding time of 5 min. The only means of combining high productivity with good casting quality was to use feedstock billets whose microstructure showed rapid transformation characteristics.

An Adaptive Beam Tracing for Visual Simulation of Ray Propagation in Wireless Communications Systems

  • Makino, Mitsunori;Xiaoyi, Cao;Shirai, Hiroshi;Shinoda, Shoji;Kawakita, Kenji
    • Proceedings of the IEEK Conference
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    • 2002.07a
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    • pp.54-57
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    • 2002
  • In this paper, an adaptive beam tracing method with revised subdivision technique is proposed, in which the beam is generated by a set of three rays. According to reflection and/or refraction of the rays on the buildings and/or ground, additional rays are generated adaptively and the beam is subdivided efficiently and automatically. After generation of the set of beams, we transform the electromagnetic wave propagation data into volume data. Then one can visualize the data of propagation with reflection, refraction and interaction in full three dimensional space at any viewpoint by the so-called ray casting algorithm, which is one of the most useful methods in compute. graphics(CG).

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Fabrication of a billet in the continuous casting process by means of a electromagnetic stirring (전자기교반에 의한 연속주조빌렛트제조)

  • Kim Ki-Bae
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.05a
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    • pp.66-74
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    • 1999
  • 일반적으로 압출용 빌렛트제조에는 빌렛트상하의 품질변화로 수평연속주조법이 사용되지 않고 있지만 전자기교반법을 이용할 경우 이러한 단점이 없어진다. 따라서 전자기교반장치를 설치한 수평연속주조장치를 이용하여 연주빌렛트를 제조하였다. 최대자속밀도가 1000Gauss 인 전자기교반장치를 설계 제작하였으며, 간접냉각방식의 흑연몰드에서 알루미늄합금을 사용하여 건전한 연주빌렛트를 제조할 수 있는 여러 공정조건을 조사 검토하여 직경 70mm의 기포가 없고 표면이 미려한 등축정을 가진 연주빌렛트를 제조하였다. 인출속도에 따른 수평 연속주조 빌렛트의 표면, 용탕유동라인 및 조직을 검토한 결과 평균인출속도 20mm/min에서 40mm/min까지 아주 미려한 표면특성을 가졌으며, 인출속도가 빠르면 유동라인이 표면에서 중심 쪽으로 완만한 기울기를 가지게 되어 표면응고층이 얇아져 빌렛트가 고액계면에서 끊어지게 되며, 조직미세화는 인출속도가 클수록 미세화되었으나, 결정구상화정도는 인출속도가 빠를수록 악화되었다.

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Calculation of Eddy Current Distribution in Conducting Bulk with Voltage Source (전압원이 인가된 도체 내에서의 와전류 분포 해석)

  • Kim, Do-Wan;Jeong, Hyeon-Gyo;Han, Song-Yeop
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.49 no.1
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    • pp.9-14
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    • 2000
  • When current flows through a thick conductor such, most of the current flows along outside of the conductor, which is called skin effect. This paper represents a method calculating such a current distribution in the conductor region. The conductor region is divided into some pieces and each piece has its own unknown variable, i.e. current density. The governing equation which expresses Maxwell's equation is combined with the circuit equation with voltage source. The combined equation is solved to obtain current distribution in the conductor. This algorithm is applied to EMC(Electromagnetic Casting) to calculate current density with voltage source.

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Simulation by heat transfer of ADS process for large sized polycrystalline silicon ingot growth (대형 다결정 실리콘 잉곳 성장을 위한 ADS 법의 열유동에 관한 공정모사)

  • Shur, J.W.;Hwang, J.H.;Kim, Y.J.;Moon, S.J.;So, W.W.;Yoon, D.H.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.1
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    • pp.45-49
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    • 2008
  • The development of manufacturing process of silicon (Si) ingots is one of the important issues to the growth of the photovoltaic industry. Polycrystalline Si wafers shares more than 60% of the photovoltaic market due to its cost advantage compared to mono crystalline silicon wafers. Several solidification processes have been developed by industry including casting, heat exchange method (HEM) and electromagnetic casting. In this paper, the advanced directional solidification (ADS) method is used to growth of large sized polycrystalline Si ingot. This method has the advantages of the small heat loss, short cycle time and efficient directional solidification. The numerical simulation of the process is applied using a fluid dynamics model to simulate the temperature distribution. The results of simulations are confirmed efficient directional solidification to the growth of large sized polycrystalline Si ingot above 240 kg.

A Study on the Fabrication of Semi-solid Al Alloys by EMS Horizontal Continuous Casting Process (전자교반식 수평연속주조법에 의한 반응고 Al 합금의 제조에 관한 연구)

  • Park, Gi-Beom;Song, Yeong-Bae;Kim, Yeong-Hwan;Kim, Gyeong-Heon;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.10 no.2
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    • pp.117-123
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    • 2000
  • In this study, to fabricate the semi-solid Al alloy, the 3phase-2poles electromagnetic stirring system was adopted. The changes of primary grain size, aspect ratio, standard deviation, hardness and the size morphology of eutectic Si with pouring temperatures and input voltages were investigated. At the same pouring temperature, with increasing input voltage, aspect ratio, standard deviation and primary grain size were decreased. The optimum condition for fabrication of semisolid Al alloys by EMS horizontal continuous casting process was determined that the input voltage was 220V and the pouring temperature was 68$0^{\circ}C$. At this optimum conditions the primary grain size was 54$\mu\textrm{m}$, the aspect ratio was 1.56 and the size of eutectic Si was 0.5$\mu\textrm{m}$. The micro-hardness of the Al alloy was 72.1 Hv. The semi-solid A356 Al alloy which has very low aspect ratio and standard deviation value could be fabricated by adopting the EMS horizontal continuous casting facility that was manufactured for this study.

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Fatigue Strength Evaluation of Bogie Frame of Urban Maglev Train (도시형 자기부상열차 대차 프레임의 피로강도 평가)

  • Han, Jeong Woo;Kim, Heung Sub;Bang, Je Sung;Song, See Yeob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.945-951
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    • 2013
  • This study evaluated the fatigue strength of the bogie frame of an urban maglev train through fatigue analysis, cumulative damage, and fatigue tests based on a proposed fatigue evaluation method. The results of FEM analysis in which various load combinations were adopted showed that all data were under the fatigue limit of a butt welded joint made of A6005 in a Goodman diagram. The cumulative fatigue damage was calculated at the highest level from a bolt connecting the area of the electromagnetic pole in the casting block; however, the total sum was evaluated as D=0.808 based on $1{\times}10^7$ cycles, which indicates that it did not exceed the failure criteria. In addition, the results of the fatigue testshowed that there was no crack at any position in the bogie frame, which corresponded to the results of fatigue analyses.

Research Trend of Soft Magnetic Composite Materials with High Energy Efficiency (고에너지효율 연자성 복합 분말 소재의 연구개발 동향)

  • Kim, Hwi-Jun
    • Journal of the Korean Magnetics Society
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    • v.21 no.2
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    • pp.77-82
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    • 2011
  • The use of soft magnetic materials have been increasing in the various industrial fields according to the increasing demand for high performance, automatic, miniaturing equipments in the recent our life. In this study, we investigated the effect of factors on the core loss and magnetic properties of electrical steel and soft magnetic composites. Furthermore, we reviewed the major efforts to reduce the core loss and improve the soft magnetic properties in the two main soft magnetic materials. Domain purification which results from reduced density of defects in cleaner electrical steels is combined with large grains to reduce hysteresis loss. The reduced thickness and the high electrical conductivity reduce the eddy current component of loss. Furthermore, the coating applied to the surface of electrical steel and texture control lead to improve high permeability and low core loss. There is an increasing interest in soft magnetic composite materials because of the demand for miniaturization of cores for power electronic applications. The SMC materials have a broad range of potential applications due to the possibility of true 3-D electromagnetic design and higher frequency operation. Grain size, sintering temperature, and the degree of porosity need to be carefully controlled in order to optimize structure-sensitive properties such as maximum permeability and low coercive force. The insulating coating on the powder particles in SMCs eliminates particle-to-particle eddy current paths hence minimizing eddy current losses, but it reduces the permeability and to a small extent the saturation magnetization. The combination of new chemical composition with optimum powder manufacturing processes will be able to result in improving the magnetic properties in soft magnetic composite materials, too.