• Title/Summary/Keyword: Electromagnetic casting

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Effect of Al-5Ti-B on the Microstructure of Rheology Material (Al-5Ti-B가 레오로지 소재의 미세조직에 미치는 영향)

  • Yang Z.;Seo P. K.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.299-302
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    • 2005
  • Semisolid A356 slurries were prepared by electromagnetic stirring casting and by inoculation of Al-5Ti-B master alloy. As stirring time and addition of Al-5Ti-B are different, the grain size of the primary phase is different. Through the experiment of rheocast in a Buhler horizontal die casting machine, it was found that the finer the equiaxed primary dendrites, the smoother the die filling and better cast quality. Small equiaxed primary dendrite also results in less liquid segregation on the surface.

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The Effect of Pressure on Liquid Segregation in Direct Rheo-Forging Process of Aluminum Alloys (알루미늄 소재의 레오로지 직접단조공정에서 가압력이 액상 편석에 미치는 영향)

  • Oh, S.W.;Bae, J.W.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.16 no.3 s.93
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    • pp.178-186
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    • 2007
  • Rheo-forging process of aluminum alloy is suitable for large parts of net shape without defects and excellent mechanical properties in comparison with conventional die casting and forging process. To control the microstructure of the product with high mechanical properties in rheo-forming, solid fraction is required to prevent porosity and liquid segregation. Therefore, in rheo-forging process, die shape, pressure type and solid fraction are very important parameters. The defects such as porosity, liquid segregation and unfitting phenomena occur during rheo-forging process. To prevent these defects, mechanical properties and microstructure analysis of samples versus the change of pressure are carried out and the problem and its solutions are proposed. Also, the mechanical properties versus various pressures were compared with and without heat treatment. The alloys used for rheo-forming are A356 and 2024 aluminum alloy. The rheology material is fabricated by electromagnetic process with controlling current and stirring time.

The Mechanical Property of Al7075 Rheology Material with Heat Treatment T6 to Eliminate Liquid Phase (용탕단조 공정을 응용한 액상이 제거된 Al7075 레오로지 소재의 T6 열처리 후 기계적 특성)

  • Kang, S.S.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.150-153
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    • 2007
  • Apply electromagnetic stirring system to making rheology slurry of Al7075. This experiment has important element which is the relation between solid fraction percent and melt temperature of Al7075. The rheology slurry of Al7075 eliminated liquid phase to include alloying element of copper and zinc by squeeze casting process. In result the most structure was composed entirely of globular primary $\alpha$. Used this material for this study. This study made a comparison of mechanical property according to heat treatment T6 at each melt temperature ($619^{\circ}C$ and $615^{\circ}C$). The microstructure and component are observed how heat treatment T6 weight with the mechanical property by SEM-EDS.

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Analysis of the skin effect on the coil with high frequency current source (고주파 전원에 의한 코일의 표피효과 해석)

  • Jang, S.M.;Seo, J.H.;Kim, H.K.;Lee, J.H.
    • Proceedings of the KIEE Conference
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    • 1997.07a
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    • pp.288-290
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    • 1997
  • The electromagnetic theory is applicated on the field of electromagnetic continuous casting(EMC). This paper treats the stream phenomena of high frequency current on the solid-loop coil of which consists the hollow conductor. The governing equation is derived from elctromagnetic field theory and the characteristics are analyzed by FEM. The results may be availabe data on designing the optimum shape of the coil for the improved pinch effect.

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LCL-resonace-inverter for EMC(Electromagnetic casting) with frequency tracking and constant power control (주파수추종과 전력제어가 가능한 전자기 연속주조용 LCL공진형 인버터)

  • KWON K.Y.;YOUN K. S.;HAN M,H.;KWON W.H.
    • Proceedings of the KIPE Conference
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    • 2001.12a
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    • pp.155-158
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    • 2001
  • 본 논문에서는 LCL공진형인버터를 사용하여 넓은 부하의 변화에 대해서도 공진주파수 추종제어와 공급전력제어가 가능한 전자기 연속주조제어기를 설계하고 이의 특성을 모의실험을 통하여 확인하였다.

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LARGE EDDY SIMULATION OF VORTEXING FLOW IN THE MOLD WITH DC MAGNETIC FIELD

  • Zhongdong Qian;Yulin Wu
    • Journal of computational fluids engineering
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    • v.10 no.1
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    • pp.56-62
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    • 2005
  • Large eddy simulation of vortexing flow of molten steel in the continuous casting mold with and without DC magnetic field was conducted. The influence of the position of magnetic field to the residence time and depth of the vortex was analyzed. The mechanism of the influence of magnetic field to the vortexing flow was found. The computational results show that the vortexing flow is the result of shearing of the two un-symmetric surface flows from the mold narrow faces when they meet adjacent to the SEN; the un-symmetric flow for turbulent vortex is caused by turbulent energy of the fluid and that for biased vortex is caused by biased flow and the turbulent energy of fluid; with the moving of the magnetic field from the centerline of the outlet of the SEN to the free surface, the surface velocity is decreased gradually and the depth of the turbulent vortex and the biased vortex is decreased, the residence time is increased with the magnetic field moves from DL=120mm to DL=60mm and then decreased; the turbulent vortex and the biased vortex can be eliminated when the magnetic field is located at the free surface.

Design and utilitation of non-contact type crucible for high productive multicrystaline Si ingert growth process for the fabrication of dolar cell wafer (태양전지 기판용 고 생산성 다결정 Si 잉코트 제조를 위한 무접촉성 도가니의 설계 및 활용기술)

  • Moon, Byung-Moon;Kim, Bong-Whan;Shin, Je-Sik;Lee, Sang-Mokk
    • New & Renewable Energy
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    • v.1 no.4 s.4
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    • pp.6-11
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    • 2005
  • 본 고에서는 태양전지 모듈 원가의 60% 이상을 차지하는 실리콘 기판의 생산성을 향상시키고 그에 따라 제조단가를 저감시키기 위한 일환으로 최근 들어 일본과 프랑스를 중심으로 중점적으로 기술개발이 이루어지고 있는 EMCC법 (Electro Magnetic Continuous Casting)에 의한 다결정 실리콘 잉고트의 제조기술에 관하여 연구하였다. 특히, 태양전지급의 고순도 잉고트로 제조하기 위해 높은 용융점과 낮은 전기전도도를 갖는 실리콘의 용해 및 주조 공정이 수냉되는 cold crucible 내에서 이루어지게 됨에 따라 발생하는 종래의 EMCC법의 문제점을 해결하고자, 코일전류 및 도가니 구조 등이 Joule 가열 효과 및 pinch 효과에 미치는 영향을 체계적으로 조사하였다. 연구 결과 대용량의 전원장치나 별도의 2차 가열원을 사용하지 않고서도 실리콘 원료의 가열 및 용해 효율을 현격히 향상시키며 용탕의 전 구간에 걸쳐 전자기력을 용탕의 정수압보다 큰 상태로 유지할 수 있는 EMCC용 무접촉성 도가니의 설계기술 및 이를 활용하는 전자기연주공정기술을 확립하였으며, 그 결과 직경 5cm의 실리콘 잉고트를 1,5mm/min의 속도로 무접촉 조건에서 연속주조할 수 있었다.

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Effects of Sheet Thickness on Electromagnetic Wave Absorption Characteristics in FeSiCr/Polymer Composite Sheets (FeSiCr/폴리머 복합 시트의 전자파 흡수 특성에 미치는 시트 두께의 영향)

  • Noh, Tae-Hwan;Kim, Ju-Beom
    • Journal of the Korean Magnetics Society
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    • v.20 no.4
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    • pp.143-148
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    • 2010
  • This study examined the effects of sheet thickness on electromagnetic wave absorption characteristics and internal microstructure in 92.6%Fe-6.5%Si-0.9%Cr (wt%) alloy flakes/polymer composite sheets available for quasi-microwave band. The composite sheets with the thickness of 0.3, 0.4 and 0.5 mm were prepared by tape casting. A significant decrease in transmission parameter $S_{21}$ and a large increase in power loss were observed for the thick composite sheet in the frequency range of 1~5 GHz. However the permeability properties were not affected by thickness variation, while the imaginary part of complex permittivity increased with the increase of sheet thickness at 1~5 GHz. The enhanced electromagnetic wave absorption characteristics in the thicker composite sheets was attributed to the changed microstructure and the higher dielectric loss.

Design of a Dual-mode Annular Ring Antenna with a Coupling Feed (커플링 급전을 이용한 이중 모드 Annular Ring 안테나 설계)

  • Kim, Jae-Hee;Woo, Dae-Woong;Park, Wee-Sang
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.4
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    • pp.351-356
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    • 2009
  • A dual-mode annular ring antenna for both global positioning system(GPS) and satellite digital multimedia broad-casting(DMB) is designed. The proposed antenna consists of a coupling feed line and four slots on the annular ring patch. The gap between the feed line and the annular ring patch is used for an input impedance matching, and the slot length is used for adjusting the resonant frequency of the $TM_{21}$ mode at the DMB frequency. The antenna was fabricated and measured. The experimental results show that the antenna resonants at the GPS and DMB frequencies with suitable bandwidths, and had a broadside radiation pattern at the GPS band and a conical beam radiation pattern at the DMB band.

Cooperative Transmission Scheme for Mobile Satellite Broadcasting Systems (이동 위성 방송 시스템을 위한 협력적 전송 기법 연구)

  • Ahn, Do-Seob;Park, Dong-Chul
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.9
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    • pp.890-899
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    • 2009
  • One of major services for the next generation mobile satellite system will be multimedia broadcasting and multi-casting service(MBMS). An integrated satellite and terrestrial network can be considered to provide those services seamlessly and cooperatively. This paper presents efficient cooperative transmission architectures for integrated satellite and terrestrial network. First, an integrated satellite and terrestrial system architectures is introduced, and several cooperative transmission architectures for the integrated system are derived. Extensive performance simulation results reveal that the proposed architectures can improve the system performance and make an efficient transmission.