• 제목/요약/키워드: Electrolytic process

검색결과 320건 처리시간 0.021초

ELID 연삭에서 가공 상태 감시 시스템 개발 (Development of process monitoring system in ELID grinding)

  • 서영호;김화영;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.599-602
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    • 2000
  • A new dressing technique with utilizes electrolytic phenomenon for realizing effective mirror surface grindings with metal bonded super-abrasive wheels is called “Electrolytic In-process Dressing Grinding”. This technique enabled metal bonded micro-grain wheels, such as micro-grain cast iron fiber bonded wheels, to be used for mirror surface finish processes effectively. But this technique requires a lot of knowledge and experience to perform. And the condition of dressing is variable according to the time. Therefore adaptation of Monitoring and Control technique is needed.

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세라믹스의 ELID연삭가공 ((Electrolytic in-Process Dressing)-Grinding of Ceramics)

  • 오오모리 히토리;카타히라 카즈토시
    • 세라미스트
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    • 제9권6호
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    • pp.37-41
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    • 2006
  • A novel grinding technology, known as ELID (Electrolytic In-Process Dressing), which incorporates 'inprocess dressing' of metal- bonded diamond grinding wheels, provides continuous protruding abrasives effectively applied to ceramic grinding. This article describes the ELID-grinding method and introduces its application examples on ceramics

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Mechanical Properties and Corrosion Resistance of Plasma Electrolytic Oxidation Coatings on AZ31 Magnesium Alloy

  • Park, Jae Seon;Jung, Hwa Chul;Shin, Kwang Seon
    • Corrosion Science and Technology
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    • 제5권2호
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    • pp.77-83
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    • 2006
  • The plasma electrolytic oxidation (PEO) process is a relatively new surface treatment technique that produces a chemically stable and environment-friendly electrolytic coating that can be applied to all types of magnesium alloys. In this study, the characteristics of oxide film were examined after coating the extruded AZ31 alloy through the PEO process. Hard ceramic coatings were obtained on the AZ31 alloy by changing the coating time from 10min to 60min. The morphologies of the surface and the cross-section of the PEO coatings were examined by scanning electron microscopy and optical microscopy, and the thickness of the coating was measured. The X-ray diffraction pattern of the coating shows that the coated layer consists mainly of the MgO and $Mg_2SiO_4$ phases after the oxidation reaction. The hardness of the coated AZ31 alloy increased with increasing coating time. In addition, the corrosion rates of the coated and uncoated AZ31 alloys were examined by salt spray tests according to ASTM B 117 and the results show that the corrosion resistance of the coated AZ31 alloy was superior to that of the un-coated AZ31 alloy.

충전복극전해조에 의한 총 인 제거 (Removal of Total Phosphate by Bipolar Packed Bed Electrolytic Cell)

  • 김은희;박승조
    • 공업화학
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    • 제19권4호
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    • pp.366-369
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    • 2008
  • 입자상 알루미늄 충전복극조의 성능을 파악할 목적으로 실험은 회분식과 연속식으로 진행하였다. 입자상 알루미늄 충전복극조를 이용하여 T-P 농도 10 mg/L인 인산염 함유 용액을 6 V에서 3 h 회분식으로 전해처리 한 결과 T-P의 제거율은 88% 이었다. 입자상 알루미늄 충전복극조를 이용하여 T-P 농도 10 mg/L인 인산염 함유 용액을 6 V에서 HRT를 3 h으로 하여 연속식으로 전해처리 한 결과 T-P의 농도는 2 mg/L이었다. HRT 3 h으로 고정하여 전해처리 할 경우 120 h 처리 후 파과점을 관찰할 수 있었다.

압력용기 클래드 보수용 전해니켈도금 인자 관계 연구 (Variables of Electrolytic Nickel Plating for RPV Cladding Repair)

  • 김민수;황성식;김동진;이동복
    • Corrosion Science and Technology
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    • 제18권4호
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    • pp.148-153
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    • 2019
  • Pure nickel with a thickness of 1 mm was plated on type 304 stainless steels and low alloy steels (JIS G3131 SPHC) by electrolytic plating method in a circulating plating bath. Plating performance, mechanical properties, and surface characteristics were evaluated in terms of pretreatment process, anode material, pH, current density, and flow rate of the plating solution. Addition of hydrochloric acid during pre-treatment process improved the adhesion performance of plating. To improve plating efficiency, it is desirable to use S-nickel rather than electrolytic nickel. The use of S-nickel was also confirmed to be desirable for maintaining the pH and concentration of the plated solution. The defect of the plating using S-nickel anode produced pit on the surface. However, it is believed that proper control can be obtained by increasing the flow rate. Internal stress and hardness values of electrolytic nickel plating according to current density need to be carried out with further studies.

머신러닝을 이용한 알루미늄 전해 커패시터 고장예지 (Machine Learning Based Failure Prognostics of Aluminum Electrolytic Capacitors)

  • 박정현;석종훈;천강민;허장욱
    • 한국기계가공학회지
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    • 제19권11호
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    • pp.94-101
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    • 2020
  • In the age of industry 4.0, artificial intelligence is being widely used to realize machinery condition monitoring. Due to their excellent performance and the ability to handle large volumes of data, machine learning techniques have been applied to realize the fault diagnosis of different equipment. In this study, we performed the failure mode effect analysis (FMEA) of an aluminum electrolytic capacitor by using deep learning and big data. Several tests were performed to identify the main failure mode of the aluminum electrolytic capacitor, and it was noted that the capacitance reduced significantly over time due to overheating. To reflect the capacitance degradation behavior over time, we employed the Vanilla long short-term memory (LSTM) neural network architecture. The LSTM neural network has been demonstrated to achieve excellent long-term predictions. The prediction results and metrics of the LSTM and Vanilla LSTM models were examined and compared. The Vanilla LSTM outperformed the conventional LSTM in terms of the computational resources and time required to predict the capacitance degradation.

고주파용 유전체 세라믹 공진기의 표면처리 (Surface Treatment of Dielectric Ceramic Resonator for High Frequency Devices)

  • 박해덕;강성군
    • 한국재료학회지
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    • 제11권11호
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    • pp.923-928
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    • 2001
  • An electrolytic silver plating process has been successfully developed for terminated electrode parts of dielectric ceramic resonator. High adhesion strength and high Qu is obtained and blister occurance is minimized under plating condition with $HNO_3$750 $m\ell/\ell$ and HF $ 250m\ell/\ell$ solution at $25^{\circ}C$ for 20 minutes. Adhesion strength has the highest value, 3.2 kg/mm$^2$ at etching temperature of $25^{\circ}C$. Adhesion strength, Qu and blister occurance are monotonically increased with the thickness of electrodeposition layer. In case of electrodeposition of Ag, Qu value of 380 has obtained higher than in case of electrolytic Cu plating with Qu value of 325. Therefore, terminated electrode parts of dielectric ceramic resonator reducing dielectric loss can be obtained using prensent process.

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Microstructure of Titania Layers Formed by Plasma Electrolytic Oxidation (PEO) Method

  • Ok, Myoung-Ryul;Kim, Ji Hye;Kang, Eun Young;Hong, Kyung Tae
    • Corrosion Science and Technology
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    • 제5권6호
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    • pp.213-217
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    • 2006
  • Titania coatings were prepared on commercially pure Ti by plasma electrolytic oxidation (PEO) method with various electrolytes and process condition. Coatings were formed under galvanostatic condition with several current density values, and the change of applied voltage with process time was recorded. The microstructure of the titania coatings was observed using XRD, SEM, TEM, and the time-voltage diagrams were analyzed in terms of microstructure evolution.

Cyclitol 유도체 합성에 관한 연구 (제4보) DL-epi-inosose-2의 전해환원 (Synthesis of Cyclitol Derivatives (IV) Electrolytic Reduction of DL-epi-inosose-2)

  • 손주환;남종우;박흥조
    • 대한화학회지
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    • 제16권2호
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    • pp.93-99
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    • 1972
  • To obtain the various kinds of inositol stereomers, we have selected the process of electrolytic reduction of DL-epi-inosose-2 using Ni, Ta, Cu, Mo, Pb, Sn, W, Cd and Hg etc., as cathode. We think that this process gives greater variety than chemical processes. DL-epi-inosose-2 was synthesized by chemical oxidation of myo-inositol, dissolved in aqueous solution of potassium hydroxide, and used as electrolytic solution. To prevent anodic oxidation of cathode products the H-type diaphragm cell was used. As the results of paper chromatography of cathodic products, we obtained the $R_f$ values of myo-inositol and epi-inositol were in good agreement with literature values.

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ELID를 이용한 초미립 숫돌의 원통내면연삭 (Internal Cylindrical Grinding with Super Abrasive Wheel and Electrolytic In- process Dressing)

  • Jun Qian;Gyung Nyun Kim;Hitoshi Ohmori;Hae Do Jeong
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.155-162
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    • 2000
  • 전해 인프로세스 드레싱(ELID)의 응용기술로써 간헐적 드레싱(ELID II) 및 무전극 드레싱(ELID III)이 원통내면 마무리 연삭에 이용되고 있다. 주철본드(CIB-D) 및 메탈레진본드 다이아몬드 숫돌(HRB-D)이 이 방식들에 사용되고 있다. 경면 가공에 있어서 이 두방식은 미립의 숫돌이용으로 일반연삭기에 정밀부속 장치의 보완없이 이용될 수 있다. ELID II 연삭에서 CIB-D숫돌은 파이프 형상의 전극에 의하여 간헐적으로 드레싱되고, 반면에 MRB-D 숫돌은 인프로세스 드레싱 되며 전극은 필요로 하지 않는다. 본 연구에서는 ELID II 및 ELID III 방식에 있어서, 연삭조건 및 연삭입자크기에 대한 연삭특성을 비교검토 하였다. 그 결과, ELID II, III방식 공히 대단히 작은 표면거칠기를 갖는 경면이 얻어짐을 확인하였다.

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