• Title/Summary/Keyword: Electrolytic method

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A Study on the Intergrated Finishing Characteristics for Dies and Molds (금형의 복합연마 특성에 관한 연구)

  • 박준민;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.14-20
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    • 1998
  • Automatic finishing process requires the development of high efficient and precision abrasive machining method for dies and molds. This study describes the evaluation of the finishing characteristics, such as surfrace roughness, topography and material removal depth of the electrolytic mixed abrasive machining methods. Experimental setup is composed of 3 axis machining center, a newly developed finishing attachment with constant pressure, electrode and electrolytic bath. Finally, we achieved a successful result that surface roughness is $0.01\mu$m Ra and material removal depth is $120\mu$m using electrolytic(0.8A. 30V) mixed abrasive (#400 CBN, #320 SiC) machining method.

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Equivalent Scattering Area Model of Optical Dot Gain (광학적 망점확대의 상당산란면적 모델에 관한 연구)

  • 강상훈
    • Journal of the Korean Graphic Arts Communication Society
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    • v.12 no.1
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    • pp.43-55
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    • 1994
  • To investigate relations between Grain-shape of plate and Dot-Gain in the lithography, Printing plates were made by Mechanical Grain, Brush Grain and Electrolytic Grain method.Fine multi-grain by electrolytic method of them resulted in less Dot-grain on the paper, more damping water on the none image part of printing plate.

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ED-drilling of WC-Co to Minimize Electrolytic Corrosion on a Workpiece Surface (방전드릴링 시 발생하는 초경합금의 표면전해부식 방지)

  • Song, Ki-Young;Chung, Do-Kwan;Park, Min-Soo;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.47-54
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    • 2009
  • In this study, a simple and effective method was proposed to minimize electrolytic corrosion on the workpiece during ED-drilling using water as a working fluid. The adhesion of a cover plate onto the surface of the workpiece was greatly effective for suppressing electrolytic corrosion during ED-drilling. The experiment revealed that the adhesion of the cover plate prevented corrosion without causing significant changes in machining characteristics. Using the machining method proposed in this paper, electrolytic-corrosion-free holes can be machined without change in the machinery system. By using corrosion-free hole as a start hole for wire EDM, a lead frame die with high quality was fabricated successfully.

A Study on the Cylindrical Grinding Technology by Electrolytic In-Process Dressing(ELID) Method (전해인프로세스드레싱법에 의한 초정밀 원통 연삭기술 연구)

  • Je, Tae-Jin;Lee, Eung-Suk
    • 연구논문집
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    • s.28
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    • pp.59-71
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    • 1998
  • The ELID(electrolytic in-process dressing) grinding method is a new precision grinding technique with the special electrolytic in-process dressing by metal bonded grinding wheel, fluid, and power supply. It is possible to make a efficient precision machining of hard and brittle materials such as ceramics, hard metals, and quenched steels by using this method, In this study, a new efficient precision grinding method with ELID was attempted for application to the machining and finishing processes of cylindrical structural components. And, we try to develop the cylindrical grinding technique for mirror surface of ceramics, tungsten carbide and SCM steel, and for the high efficiency grinding of machined parts, for example, ball screw shaft. Electrical characteristics of three different wheel grit sizes of #325, #2000 and #4000 were investigated experimentally. ELID grinding method is proved to be useful for mirror surface generation and efficient machining.

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The Explosion Prevention Method for Electrolytic Motor Start Capacitors using Current Characteristic (통전전류 특성을 이용한 모터 기동용 전해 커패시터 폭발 방지 방법)

  • Kim, Jae-Hyun;Park, Jin-Young;Park, Kwang-Muk;Bang, Sun-Bae;Kim, Yong-Un
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.12
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    • pp.1836-1843
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    • 2017
  • In this paper, we investigated fire cases those are believed to be caused by explosion of a electrolytic motor start capacitor. Using two types of commercially available electrolytic motor start capacitors, capacitor current and the possibility of capacitor explosion were tested. And the ignition possibility of the internal material leaked from a capacitor was also tested. In addition, experiments were conducted to see if the fire could spread when a capacitor was exposed to an external flame. From our test we observed that the current of the electrolytic motor start capacitor rose continuously to a certain level by product, if the capacitor was continuously energized with working voltage, and then the capacitor was exploded. The gas and liquid leaked from the capacitor by the explosion could ignite by an electric arc and an external flame. The capacitor current at explosion was different product by product, but each product had a certain current level at explosion. And the increase rate of the capacitor current until explosion was 24% and 31% for the products used in the experiment. We proposed the capacitor explosion prevention method that cuts off power when the capacitor current rises to a certain threshold level. The proposed method can be used if the current of the applied electrolytic motor start capacitor rises continuously and then the capacitor is exploded at a certain current level when the capacitor is energized continuously.

Characteristics of COD Removal in the Electrolytic Treatment of Dyeing-Wastewater (전기분해에 의한 염색폐수의 COD 제거 특성)

  • 강광남;윤용수
    • Journal of environmental and Sanitary engineering
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    • v.13 no.2
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    • pp.139-146
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    • 1998
  • The characteristics of color and COD removal for dyeing-wastewater using electrochemical reaction were investigated. >From the result, the removal efficiency of color and COD were increased with increase of temperature, decrease of electrode distance, increase of electrolyte concentration and increase of potential and these were obtained above 99%, above 75% within 30 min, individually. Cause of higher COD removal efficiency, it is more suitable that dyeing-wastewater is treated by electrolytic treatment prior to biological treatment. It is concluded that the electrolytic treatment of dyeing-wastewater can be used as the effective and economical method in practical treatment.

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A Characteristic Analysis and Capacitance Estimation Algorithm of Electrolytic Capacitor for Non-linear Loads (비선형부하에 대한 전해 커패시터의 특성 해석과 커패시턴스 용량 추정 알고리즘)

  • Shon, Jin-Geun
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.8 no.6
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    • pp.180-186
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    • 2009
  • Due to the large capacity and low cost, electrolytic capacitors with of energy storage and voltage regulation are used for almost all types of non-linear load as the DC/DC converter. Electrolytic capacitor, which is the most of the time affected by the aging effect, plays very important role for the power converter system quality and reliability. Therefore, this paper proposes a new method to detect the changes the capacitance value of an electrolytic capacitor in order to analyze the internal characteristic and worn-out state of an electrolytic capacitor. Simulation results by frequency analysis show the validity of the proposed capacitance estimation algorithm.

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Electrochemical Deburring System by the Electroplated CBN Wheel (입방정질화붕소입자 전착지석에 의한 전해디버링 시스템)

  • 최인규;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.19-23
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    • 1996
  • Deburring and edge finishing technology as the last process of machining operation is required for manufacturing of advanced procesion components, duburring has treated as a difficult problem on going tothe highefficency, automation in the FMS. Removal of butt with various shapes, dimensions and properties coultn't has a standard and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrolytic method is proper as its solution at practical aspects. Therefore, for the high effciency and automation of intermal deburring in the cross hole, development of electrolytic debutting technology is needed. So, the new process in the burr treatment is supposed. In this study, in the eliminating burr inside cross hole, the principle and machining performances of electrochemical deburring by Cubic-Boron-Nitrade abrasive electroplate wheel are investigated, Design and manufacture of CBN electroplated wheel and analysis of characteristics with electrolytic debutting are achieved. Also deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrolytic deburring condition corresponding to acquired edge quality was found out.

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A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing (전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구)

  • 김정두;이연종;이창열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1486-1496
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    • 1993
  • The diamond wheel with superabrasive is required for mirror-like surface grinding of brittle materials. But the conventional dressing mothod can not apply to the diamond wheel with superabrasive. Recently electrolytic dressing method was developed for cast-iron bonded diamond wheel with superabrasive. This technique can take replace of lapping and polishing. Using the electrolytic dressing, the surface roughness of workpiece was improved largely and grinding force was very low and the continuity of the grinding force was also very improved. In this study, the purpose is the realization of mirror-like surface grinding of ferrite with electrolytic dressing of metal bonded diamond wheel. For application of ultraprecision grinding for brittle material, superabrasive wheel, air spindle and inprocess electrolytic dressing were used. In addition, the effects of pick current and pulse width on ground surface were investigated, and the suitable dressing conditions for ferrite were found out.

A Study on the Reliability Prediction and Lifetime of the Electrolytic Condenser for EMU Inverter (전동차 인버터 구동용 전해콘덴서의 신뢰도예측과 수명 연구)

  • Han, Jae-Hyun;Bae, Chang-Han;Koo, Jeong-Seo
    • Journal of the Korean Society of Safety
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    • v.29 no.1
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    • pp.7-14
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    • 2014
  • Inverter module, which feeds the converted power to the traction motor for EMU. Consists of the power semiconductors with their gate drive unit(GDU)s and the control computer for driving, voltage, current and speed controls. Electrolytic condenser, connected to the gate drive unit and a core component to drive the power semiconductor, has problems such as reduction in lifetime and malfunction caused by electrical and mechanical characteristic changes from heat generation during high speed switching for generation of stable power. In this study, To check the service life of electrolytic condenser, the test was carried out in two ways. First, In the case of accelerated life testing of condenser, the Arrhenius model is a way of life testing. Another way is to analyze the reliability of the failure data by the method of parametric data analysis. Eventually, life time by accelerated life test than a method of failure data analysis(Weibull distribution) was found to be slightly larger output.