• 한국재료학회지
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• 제22권3호
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• pp.155-158
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• 2012

In this work, AlON-$Al_2O_3$ coatings were prepared on Al2021 alloy by the electrolytic plasma processing (EPP) method. The experimental electrolytes include: 2 g/l NaOH as the electrolytic conductive agent, 10 g/l $Na_2AlO_2$ as the alumina formative agent, and 0.5 g/l $NaNO_2$, $NaNO_3$, and $NH_4NO_3$ as the nitride inducing agents. The effects of different nitrogen inducing agents were studied by a combined compositional and structural analyses of the ceramic coatings carried out by Xray diffractometry (XRD) and scanning electron microscopy (SEM) for the specimens EPP-treated at room temperature for 15 min under a hybrid voltage of 260 DC along with an AC 50 Hz power supply (200 V). Microhardness tests and wear tests were carried out to correlate the evolution of the microstructure and the resulting mechanical properties. Potentiodynamic polarizations and immersion corrosion tests were carried out in 3.5wt% NaCl water solutions under static conditions in order to evaluate the corrosion behavior of the coated samples. The results demonstrate that $NaNO_2$ is proven to be a good nitrogen inducing agent to produce high quality AlON-$Al_2O_3$ ceramic coatings.

• 한국분말재료학회지
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• 제14권6호
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• pp.372-379
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• 2007

The microstructure, mechanical and electrochemical properties of plasma electrolytic coatings (PEO) coatings on Mg-4.3 wt%Zn-1.0 wt%Y and Mg-1.0 wt%Zn-2.0 wt%Y alloys prepared by gas atomization, followed by compaction at 320 for 10 min under the pressure of 700 MPa and sintering at 380 and 420 respectively for 24 h, were investigated, which was compared with the cast Mg-1.0 wt%Zn alloy. All coatings consisting of MgO and $Mg_2SiO_4$ oxides showed porous and coarse surface features with some volcano top-like pores distributed disorderly and cracks between pores. In particular, the surface of coatings on Mg-1.0 wt%Zn-2.0 wt%Y alloy showed smaller area of pores and cracks compared to the Mg-4.3 wt%Zn-1.0 wt%Y and Mg-1.0 wt%Zn alloys. The cross section micro-hardness of coatings on the gas atomized Mg-Zn-Y alloys was higher than that on the cast Mg-1.0 wt%Zn alloy. Additionally, the coated Mg-1.0 wt%Zn-2.0 wt%Y alloy exhibited the best corrosion resistance in 3.5%NaCl solution. It could be concluded that the addition of Y has a beneficial effect on the formation of protective and hard coatings on Mg alloys by plasma electrolytic oxidation treatment.

• 폴리머
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• 제24권5호
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• pp.721-727
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• 2000

탄소섬유/에폭시 수지 복합재료의 기계적 계면 결합력을 증가시키기 위해 탄소섬유를 전해 니켈도금 표면처리하였다. 탄소섬유의 표면특성과 복합재료의 최종 기계적 물성은 각각 X-ray photoelectron spectroscopy (XPS)와 Interlaminar shear strength (ILSS) 측정을 통하여 알아보았다. 본 실험결과, 전해 니켈도금은 복합재료의 계면, 즉 강화재인 탄소섬유와 매트릭스간의 계면 결합력에 크게 영향을 미침을 알 수 있었으며, 특히 니켈도금 처리된 탄소섬유 표면에서 $O_{1s}$/$C_{1s}$ 비의 증가와 NiO 그룹 및 금속 니켈의 형성은 기계적 특성인 ILSS 증가의 요인으로 작용함을 알 수 있었다 또한, $O_{1s}$/$C_{1s}$비는 복합재료의 ILSS와 밀접한 관계가 있음을 고찰하였다.을 고찰하였다.

• 한국재료학회지
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• 제31권10호
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• pp.552-561
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• 2021

For the purpose of manufacturing a high efficiency TiO₂ photocatalyst, B-doped TiO₂ photocatalysts are synthesized using a plasma electrolytic oxidation method in 0.5 M H₂SO₄ electrolyte with different concentrations of H₃BO₃ as additive. For the B doped TiO₂ layer fabricated from sulfuric electrolyte having a higher concentration of H₃BO₃ additive, the main XRD peaks of (101) and (200) anatase phase shift gradually toward the lower angle direction, indicating volume expansion of the TiO₂ anatase lattice by incorporation of boron, when compared with TiO₂ layers formed in sulfuric acid with lower concentration of additive. Moreover, XPS results indicate that the center of the binding energy peak of B1s increases from 191.45 eV to 191.98 eV, which suggests that most of boron atoms are doped interstitially in the TiO₂ layer rather than substitutionally. The B doped TiO₂ catalyst fabricated in sulfuric electrolyte with 1.0 M H₃BO₃ exhibits enhanced photocurrent response, and high efficiency and rate constant for dye degradation, which is ascribed to the synergistic effect of the new impurity energy band induced by introducing boron to the interstitial site and the improvement of charge transfer reaction.

• 방사성폐기물학회지
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• 제3권4호
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• pp.269-278
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• 2005

본 논문에서는 불필요한 용액의 발생이 없이 전해 반응계로 주입되는 용액을 오직 pH 만 조절시켜 배출시키기 위한 연속식 이온교환막 전해 시스템을 개발하였다. 여기서는 전해 반응기 앞에 한 pH-조정조를 두고 대상 용액을 pH-조정조로 주입하면서 pH-조정조의 용액의 일부를 이온 교환막에 따라 음극방 또는 양극방으로 거처 다시 pH-조정조로 순환하게 하며, pH-조정조의 용액의 일부를 상대극 방으로 통과시킴으로써 pH가 조절되어 배출되게 하였다. 양이온 교환막을 사용하는 경우 음극방을 거치는 용액을 pH-조정조로 순환하게 하고, 음이온 교환막을 사용하는 경우 양극방을 거치는 용액을 pH-조정조로 순환하게 함으로서 배출되는 용액을 효과적으로 산성용액 또는 알카리용액으로 만들 수 있었다. 이러한 전해반응기에서 pH 조절 과정은 음극과 양극 사이에 전압 차가 형성될 시, 이온교환막을 통한 용액 중 이온의 전기이동 현상에 의해 유발되는 음극방과 양극방에서 용액의 전하 비 평형 현상과 이에 따른 물의 전해 분해과정에 의해 설명되었다.

• 전기화학회지
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• 제18권4호
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• pp.156-160
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• 2015

파이로프로세싱 전해환원은 사용후핵연료의 재활용을 위해 우라늄산화물을 금속으로 전환하는 공정으로 핵물질을 사용하기 이전에 대체 금속산화물을 이용한 실험을 통해 환원 장치의 성능을 평가하고 개선한다. 본 연구에서는 전해환원 장치 개발을 위한 대체 금속산화물로 타이타늄 산화물(TiO와 $TiO_2$)을 선정하고 $650^{\circ}C$의 $Li_2O$-LiCl 용융염에서의 용해도 및 전해환원 특성을 평가하였다. 1.0 wt.% $Li_2O$-LiCl 용융염에서 TiO와 $TiO_2$의 침지 실험을 통해 두 산화물 모두 염에 일부 용해됨을 확인하였는데, $TiO_2$(2100 ppm)가 TiO(156 ppm)에 비해 더 높은 용해도를 보였다. 1.0 wt.% $Li_2O$-LiCl 용융염에서 TiO와 $TiO_2$의 전해환원을 각각 수행하여 Ti 금속을 성공적으로 제조하였다. 그러나 염 내 용해도가 낮은 TiO는 환원에 사용된 백금 양극 표면에서 Ti이 검출되지 않은 반면 $TiO_2$의 백금 표면에서는 Ti이 검출되었다.

• 한국정밀공학회지
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• 제25권7호
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• pp.47-54
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• 2008

Recently, application of ceramics has increased gradually due to excellent mechanical properties. Si3n4-BN ceramic which is one of ceramics is very hard and has superior resistance against volatile temperature and wear. However, extremely high hardness of the $Si_3N_4-BN$ ceramic makes conventional machining very difficult. Therefore, the use of machinable ceramic has been in a poor because of difficult industrial processes in spite of many advantages. And so new technology being called IED(In-process electrolytic dressing) was introduced to solve this problem. The aim of this study is to determine the machining characteristics in terms of pressurized weight to the workpiece and the influence with h-BN content using IED lapping system. Also, Acoustic Emission (AE) is used for the monitoring of surface characteristics.

• 도시과학
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• 제9권2호
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• pp.45-50
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• 2020

The formation characteristics of calcium carbonates are closely related to the durability and mechanical properties of cement-based materials. In this regard, a deep understanding of the reaction pathway of calcium carbonates is critical. Recently, non-classical nucleation theory was summarized and it was presumed that prenucleation clusters are present. The formation of the prenucleation cluster at undersaturated condition (≈ 0.1 ml) in the present study was investigated via electrical characteristics of an electrolytic solution. Calcium chloride dihydrate (CaCl2·2H2O) and sodium carbonate (Na2CO3) were used as starting materials to supply calcium and carbonate sources, respectively. Furthermore, the reaction pathway of calcium carbonates was investigated by time-resolved polarization and depolarization characteristics of the electrolytic solution. The time-resolved polarization and depolarization tests were conducted by switching polarity with an interval of 20 seconds for 1 hr and by measuring the variation of electrical resistance. It can be inferred from the results obtained in the present study that the reactive constituent for the formation of calcium carbonates was mostly consumed in the period possibly associated with the prenucleation and the reaction pathways may be governed by the monomer-addition mechanism.

• 대한기계학회논문집A
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• 제21권12호
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• pp.1984-1991
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• 1997

Recently burr technology is rising in the fields of the precision manufacturing and the high quality machining, deburring has treated as a difficult problem on going to the high efficiency, automation in the FMS. Removal of burr with various shapes, dimensions and properties couldn't be standardized and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrochemical method is proper as its solution at practical aspects. Burr elimination in the cross hole drilling of governor shaft used in the automobile engine so far has been worked by a manual post-processing by a skillful worker, which becomes a factor of productivity-down and cost-up so that improvement of machining process is needed. Therefore, for the high efficiency and automation of internal deburring in the cross hole, development of electrochemical deburring technology is needed. So, the new process in the burr treatment is supposed. In this study, characteristics of electrochemical deburring through experiments were identified and factors such as electrolytic gap and electorlytic fluid contributed to removal burr height were analyzed. Also, deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrochemical deburring condition corresponding to acquired edge quality was found out.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2011년도 제40회 동계학술대회 초록집
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• pp.16-16
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• 2011

Plasmas in saline solutions receive considerable attention in recent years. How the operating parameters influence the plasma characteristics and how the electrode erosion occurs have been topics that require further study. In the first part of this talk, the effect of the frequency on the plasmas characteristics in saline solution driven by 50~1000 Hz AC power will be presented. Two distinct modes, namely bubble and jetting modes, are identified. The bubble mode occurs under low frequencies. In this mode, one mm-sized bubble is tightly attached to the electrode tip and oscillates with the applied voltage. With an increase in the frequency, it shows the jetting mode, in which many smaller bubbles are continuous formed and jetted away from the electrode surface. Multiple mechanisms that are potentially responsible to such a change in bubble dynamics have been proposed and the dominant mechanism is identified. From the Stark broadening of the hydrogen optical emission line, electron densities in both modes are estimated. It shows clearly that the driving frequency greatly influences the bubble dynamics, which in turn alters the plasma behavior. In the second part, the study of the erosion of a tungsten electrode immersed in saline solution under conditions suitable for bio-medical applications is presented. The electrode is immersed in 0.1 M saline solution and is positively or negatively biased using a DC power source up to 600 V. It is identified that when the electrode is positively biased, erosion by the surface electrolytic oxidation is the dominant mechanism with an applied voltage below 150 V. An increase in the applied voltage leads to the formation of the plasma and the damage by the plasma and the thermal effect becomes more prominent. The formation of the gas film at the electrode surface leads to the formation of the plasma and hinders the electrolytic erosion. In the negatively-biased electrode, no electrolytic oxidation is seen and the damage is mostly likely due to the plasma erosion and the thermal effect.