• Title/Summary/Keyword: Electrode Plates

Search Result 102, Processing Time 0.027 seconds

A Study of the Weld Strength of Extru-Rivet Spot Welding Using Electrodes Heated by Electric Resistance (전기저항가열 압출점접합공정에 있어서 접합강도에 관한 연구)

  • Lee, S.J.;Jin, I.T.
    • Transactions of Materials Processing
    • /
    • v.22 no.4
    • /
    • pp.189-195
    • /
    • 2013
  • In this study, the weld strength of extru-rivet spot welding was investigated by simulation and experiment. In order to obtain hot plasticity flow bonding of the two plates by a single rivet, electrodes are used for heating of the two plates and the rivet by electric resistance. Because weld strength is influenced by the temperature in the weld zone, the diameter of the electrodes and the amount of current supplied to the electrodes are important variables. For the simulation, heat distribution and weld strength were calculated using DEFORM-3D. The weld strength in the weld zone was calculated for various values of the experimental parameters. The simulation results showed that the weld strength was the highest when the weld current was 37kA, the electrode diameter was 12mm, and the welding frequency was 90cycle. Aluminum 5052 was used for the experimental study. A total of three aluminum plates, two welding plates with 1mm thickness and one plate with 2mm thickness for the inserting rivet, were used for the experimental extru-rivet spot welding.

Optimal Distance between Positive and Negative Electrode-Plates Coated with Activated Carbon in Dust Removal Chamber (활성탄전극을 이용한 분진제거에서 전극의 적정 간격에 관한 연구)

  • Kim, Kwang Soo;Park, Hyun Chul;Jun, Tae Hwan;Lee, Ju Haeng;Nam, Sang Chul
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.35 no.11
    • /
    • pp.821-826
    • /
    • 2013
  • The purposes of this research are to study on optimal distance between positive and negative electrodes in dust removal chamber. The experiments were performed with electrode-plate gab arranging in order of 3 cm, 2 cm, 1 cm in series while varying influent flow-rate. From the experimental results of dust removal the optimal influent linear velocity was 6 cm/sec and the total mass of attached dust on the surface of electrode-plate was increased as electrode-plate gab is closer. But in case of electrode-plate gab being very close about 1 cm or so, the attached dust on the surface of electrode-plate was shown releasing from electrode-plate due to dust electric-charge changing (reverse ionization). Evantually. optimal distance between positive and negative electrode-plates was about 2 cm and also optimal dust loading rate was about $24mg/min{\cdot}m^2$.

Corrosion Behavior of Nanotube Formed on the Bone Plate of Ti-6Al-4V Alloy for Dental Use (치과용 Ti-6Al-4V 합금 골 고정판 표면에 형성된 나노튜브의 부식거동)

  • Kim, Won-Gi;Lee, Chung-Hwan;Chung, Chae-Heon;Choe, Han-Cheol
    • Journal of the Korean institute of surface engineering
    • /
    • v.43 no.1
    • /
    • pp.25-30
    • /
    • 2010
  • Titanium and titanium alloys are widely used for orthopedic and dental implants for their superior mechanical properties, low modulus, excellent corrosion resistance and good biocompatibility. In this study, corrosion behaviors of nanotube formed on the bone plate of Ti-6Al-4V alloy for dental use have been investigated. $TiO_2$ nanotubes were formed on the dental bone plates by anodization in $H_3PO_4$ containing 0.6 wt % NaF solution at $25^{\circ}C$. Electrochemical experiments were performed using a conventional three-electrode configuration with a platinum counter electrode and a saturated calomel reference electrode. Anodization was carried out using a scanning potentiostat (EG&G Co, Model 263A USA), and all experiments were conducted at room temperature. The surface morphology was observed using field emission scanning electron microscopy (FE-SEM) and energy dispersive x-ray spectroscopy(EDS). The corrosion behavior of the dental bone plates was examined using potentiodynamic test(potential range of -1500~2000 mV) in a 0.9% NaCl solution by potentiostat (EG&G Co, PARSTAT 2273. USA). The inner diameter of nanotube was about 150~180 nm with wall thickness of about 20 nm. The interspace of nanotube to nanotube was 50 nm. The passive region of the nanotube formed bone plates showed the broad range compared to non-nanotube formed bone plates. The corrosion surface of sample was covered with corrosion products.

A study on the plasma arc cutting phenomena of plate materials (플라즈마 아크를 이용한 판재료의 절단현상에 관한 연구)

  • 엄기원;김동조
    • Journal of Welding and Joining
    • /
    • v.9 no.4
    • /
    • pp.69-74
    • /
    • 1991
  • The Plasma Arc Cutting Method using high density and hight temperature beam is well applicable to the cutting of the nonferrous metal (Al alloy ) and stainless steel which are unable to be cut by the use of the oxy-fuel gas. This study focalizes on the cutting phenomena of the plate of (mm) thickness, since the cutting phenomena of thick plates have been rather thoroughly studied. In this study the cutting groove, adhesive phenomena of dross, surface roughness were measured according to the variation of cutting speed and compared with the case of mild steel plates. The result showed that the kerf width variation of Al alloy was similar to the case of mild steel, while that of the stainless steel differed from the mild steel. In the adhesive phenomena of dross, 6(mm) thick plates of Al alloy showed a difference from those of thick plates, but the stainless steel was similar to thick plates. The surface roughness variation of Al alloy wias minimum at 67 cm/min, while that of stainless steel was at 30cm/min.

  • PDF

Contactless Suspension and Propulsion of Glass Panels by Electrostatic Forces

  • Jeon, Jong-Up;Park, Kyu-Yeol;Higuchi, Toshiro
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 2004.08a
    • /
    • pp.950-955
    • /
    • 2004
  • In the manufacture of liquid crystal display devices, there is a strong demand for contactless glass plate handling devices that can manipulate a glass plate without contaminating or damaging it. To fulfill this requirement, an electrostatic transportation device for glass plates is proposed. This device can directly drive a glass plate and simultaneously provide contactless suspension by electrostatic forces. To accomplish these two functions, a feedback control strategy and the operational principle of an electrostatic induction motor are utilized. The stator possesses electrodes which exert electrostatic forces on the glass plate and are divided into a part responsible for suspension and one for transportation. To accomplish dynamic stability and a relatively fast suspension initiation time, the structure of the electrode for suspension possesses many boundaries over which potential differences are formed. In this paper, an electrode pattern suitable for the suspension of glass plates is described, followed by the structure of the transportation device and its operational principle. Experimental results show that the glass plate has been transported with a speed of approximately 25.6 mm/s while being suspended stably at a gap length of 0.3 mm.

  • PDF

Humidification Optimization in Silicon-based Miniaturized Fuel Cell (실리콘으로 제작된 소형 연료 전지에서 가습 조건의 최적화)

  • Kwon, Oh-Joong;Won, Ho-Youn;Kim, Jae-Jeong
    • Journal of the Korean Electrochemical Society
    • /
    • v.10 no.2
    • /
    • pp.104-109
    • /
    • 2007
  • Single fuel cell was fabricated with a MEA (membrane electrode assembly) that had a $4cm^2$ active area and with silicon bipolar plates those were introduced to miniaturize the fuel cell by replacing heavy weight graphite plates. Optimum humidification condition for the single cell was selected based on performance results obtained varying humidifier temperature at a fixed feed rate of hydrogen and oxygen. Furthermore, to study the effect of humidification condition on the performance of a fuel cell stack, the fuel cell stack consisting of two MEAs and silicon bipolar plates was studied, then problems and characteristics of silicon-based fuel cell stack were examined.

A Two-Dimensional Analysis of Heat Transfer and Flow in Proton Exchange Membrane Fuel Cells (고분자 전해질 연료전지의 2차원 열전달 및 유동 해석)

  • Jeong, Hye-Mi;Yang, Ji-Hye;Koo, Ja-Ye;Park, Jung-Sun
    • Proceedings of the KSME Conference
    • /
    • 2001.06d
    • /
    • pp.995-1000
    • /
    • 2001
  • Distributions of the parameters in proton exchange membrane fuel cell (PEMFC) has been analyzed numerically under steady-state and isothermal conditions. The distributions of the crucial parameters (e.g., temperature and pressure) in a PEMFC have a major impact on its safe and efficient operation. This paper predicts the performance of the model electrode plates by calculating the pressure and temperature distributions of working fluid. The calculated results of pressure and temperature at exit condition shows good agreement to experiments and gives details of flow pattern inside of electrode plates.

  • PDF

Preliminary Study on Dust Removal by Electrode-Plate Coated with Activated Carbon (활성탄전극의 분진제거에 대한 기초연구)

  • Kim, Kwang Soo;Park, Hyun Chul;Jun, Tae Hwan;Lee, Ju Haeng;Kim, Il Ho
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.35 no.10
    • /
    • pp.749-755
    • /
    • 2013
  • The purposes of this research are to know the optimal gab and electric pressure (voltage) of electrode-plates coated with activated carbon and also to study their arrangement through dust removal efficiency. From the experimental results of attached dust mass at different electrode-plate gab, the frequency of attachment and detachment of dust was more increased as electrode-plate gab was closer. In attached dust mass per unit area of electrode-plate, the farther electrode gab, the more increased. But in total attached dust mass, the closer electrode gab, the more removed. From the experimental results, the optimal electrode arrangement in dust removal chamber was considered that the forward parts of chamber need to be increased the number of electrode-plate, the backward parts to be increased them. The dust attachment have no relation with electric pressure while showing high removal efficiency under condition of 5 kV of voltage and 2 cm of electrode-plates gab.

Optimization of Automotive PEMFC Bipolar Plates considering Heat Transfer and Thermal Loads (열전달 및 열하중을 고려한 자동차 연료전지(PEMFC) 분리판의 두께 최적설계)

  • Kim, Young-Sung;Kim, Cheol
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.23 no.1
    • /
    • pp.34-40
    • /
    • 2015
  • A stack in the proton exchange membrane fuel cell (PEMFC) consists of bipolar plates, a membrane electrode assembly, a gas diffusion layer, a collector and end plates. High current density is usually obtainable partially from uniform temperature distribution in the fuel cell. A size optimization method considering the thermal expansion effect of stacked plates was developed on the basis of finite element analyses. The thermal stresses in end, bipolar, and cooling plates were calculated based on temperature distribution obtained from thermal analyses. Finally, the optimization method was applied and optimum thicknesses of the three plates were calculated considering both fastening bolt tension and thermal expansion of each unit cell (72 cells, 5kW). The optimum design considering both thermal and mechanical loads increases the thickness of an end plate by 0.64-0.83% the case considering only mechanical load. The effect can be enlarged if the number of stack increases as in an automotive application to 200-300 stacks.

Study on Cooling Rates and Mechanical Properties of H.T. Steel Plates in the Underwater Wet arc welding (고장력강의 습식 수중 아크용접에 대한 냉각율과 기계적 특성에 관한 연구)

  • 김민남
    • Journal of Ocean Engineering and Technology
    • /
    • v.2 no.1
    • /
    • pp.125-134
    • /
    • 1988
  • The feasibility for improving the cooling rates and mechanical properties of wet welding process is experimentally investigated by using new developed underwater wet electrodes and H.T. steel plates. Main results of this experimental study can be summarized as follows; 1) By shielding around weld arc surrounding, the cooling rates resulting from wet welds with developed electrodes on TMCP steel plates can be lower than of non-shielded wet welds. 2)A high quality of mechanical properties of wet welds on TMCP steel plates can be obtained with shielded weld arc surrounding.

  • PDF