• 제목/요약/키워드: Electrochemical Removal

검색결과 229건 처리시간 0.028초

전해 가공을 이용한 텅스텐 카바이드 미세축 제작 (Fabrication of Tungsten Carbide Microshaft Using Electrochemical Machining)

  • 강명주;오영탁;주종남
    • 한국정밀공학회지
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    • 제19권3호
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    • pp.80-87
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    • 2002
  • Tungsten carbide microshaft is used as micro-punch, electrode of MEDM (micro-electro-discharge machining), and micro-tool because it has high hardness and high rigidity. In this study, the tungsten carbide microshaft was fabricated using electrochemical machining. Concentration of material removal at the sharp edge and metal corrosion layer affect the shape of the microshaft. Control of microshaft shape was possib1e through conditioning the machining voltage and electrolyte concentration. By applying periodic voltage, material removal rate increased and surface roughness improved. The fabricated microshaft in $H_2 SO_4$ electrolyte maintained sharper end edge and better surface finish than those fabricated by other electrolytes.

The Corrosion Behavior of Anti-Graffiti Polyurethane Powder Coatings

  • Rossi, S.;Fedel, M.;Deflorian, F.;Feriotti, A.
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.257-264
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    • 2018
  • Anti-graffiti coatings have become more important. These layers must guarantee excellent corrosion protection properties, and graffiti must be easily removable, without reducing protection and aesthetic properties. In this study, anti-graffiti and corrosion behavior of two anti-graffiti polyurethane powder coatings were studied. These layers were deposited on aluminum substrate, with two different surface finishes, smooth, and wrinkled. The action of four different removers are investigated. Graffiti were drawn on coatings by means of red acrylic spray paint. Methyl-ethyl-ketone (MEK) and a "commercial" remover were the most effective solvents, in terms of graffiti removal capability, producing limited change in aesthetical surface aspect for smooth finishing. The wrinkled surface was less resistant. Corrosion protection properties, after removal action and contact with the remover, were evaluate by electrochemical impedance spectroscopy. After approximately 5 hours, coatings were no longer protective due to formation of defects. To simulate the weathering effect, UV-B cyclic test (4 hours of UV exposure followed by 4 hours of saturated humidity at $50^{\circ}C$) were performed for 2000 hours. Gloss and color changes were measured, and electrochemical impedance spectroscopy measurements were performed after aging and graffiti removal.

질소 제거를 위한 전기화학적 처리 공정의 최적 운전조건 및 폐수 성상에 따른 영향에 관한 연구 (A Study on the Optimum Operating Conditions and Effects of Wastewater Characteristics in Electrochemical Nitrogen Removal Process)

  • 심주현;강세한;서형준;송수성
    • 대한환경공학회지
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    • 제31권1호
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    • pp.29-34
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    • 2009
  • 표면처리폐수 내 질산성 질소를 제거하기 위한 전기화학적 처리공정에서 전극간격, 환원제, 1단 처리수 반송, 타 물질과 동시 처리 등 네 가지 조건을 변화시키며 실험을 진행하였다. 실험 결과, 전극간격은 10 mm일 때 질산성 질소 제거효율이 높았으며 10 mm 보다 전극간격이 좁아질 경우 농도분극 현상의 증가로 인해 제거효율이 감소하며 10 mm 보다 넓어질 경우 전압이 상승하여 에너지 소모가 증가하였다. 환원제 영향에 대한 실험 결과, 질산성 질소가 환원되는 과정에서 수소가 소모되기 때문에 수소이온 농도가 높은 산성조건에서 더 원활한 환원반응이 이루어졌으며 아연을 1.2배 투입할 경우 질산성 질소와의 반응량이 증가하여 질산성 질소 제거효율이 증가하였다. 1단 처리수를 반송할 경우 난류가 형성되어 환원전극에 부착된 아연이 탈착되어 재 이용되고 내부 확산이 증가하여 농도분극현상이 감소함으로 인해 질산성 질소 제거효율이 증가하였으며 아연 투입량 감소 효과가 나타났다. 암모니아성 질소는 질산성 질소 제거에 영향을 미치지 않았고 폐수 내 염소성분이 충분할 경우 질산성 질소와 동시 처리에도 문제가 없는 것으로 나타났다. 중금속은 환원되는 과정에서 전자를 소모하여 질산성 질소 제거효율은 감소하지만 전류밀도 증가나 본 장치의 전단을 중금속 제거용으로 사용하는 방법 등으로 해결이 가능할 것으로 생각한다.

미세표면 평활화를 위한 진동 전기화학 폴리싱 (Vibration Electrochemical Polishing for Localized Surface Leveling)

  • 김욱수;김영빈;박정우
    • 한국정밀공학회지
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    • 제30권2호
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    • pp.148-153
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    • 2013
  • This study demonstrates a novel hybrid surface polishing process combining non-traditional electrochemical polishing(ECP) with external artificial ultrasonic vibration. ECP, typical noncontact surface polishing process, has been used to improve surface quality without leaving any mechanical scratch marks formed by previous mechanical processes, which can polish work material by electrochemical dissolution between two electrodes surfaces. This research suggests vibration electrochemical polishing(VECP) assisted by ultrasonic vibration for enhancing electrochemical reaction and surface quality compared to the conventional ECP. The localized roughness of work material is measured by atomic force microscopy(AFM) for detailed information on surface. Besides roughness, overall surface quality, material removal rate(MRR), and productivity etc. are compared with conventional ECP.

불용성 전극(DSA)을 이용한 내분비계 장애물질 제거 (Removal of endocrine disruptive compounds using dimensionally stable anode (DSA))

  • 김동욱
    • 한국산학기술학회논문지
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    • 제9권5호
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    • pp.1368-1373
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    • 2008
  • 본 연구는 내분비계 장애물질로써 페놀 및 비스페놀A이 포함된 용액에 대해 전기분해 실험을 수행하였다. 불용성 DSA 양극을 사용하여 오염물질의 전기산화 변화를 확인하였으며 이때 운전인자는 전류밀도, 전도도, 극간거리 등을 변수로 하여 행하였다. 페놀 및 비스페놀A 제거율인 경우 전류밀도가 증가에 비례하여 오염물 제거가 향상되었으며 전도도가 높을수록 비스페놀A 처리율이 증가하였다. 반면 극간거리 변화에 따른 오염물질 제거에는 큰 영향을 보이지 않았다.

탄소섬유전극을 이용한 흐름형 전기분해조 제작 및 유기염료의 전기화학적 분해 연구 (Fabrication of Flow Cell Using Carbon Fiber and Electrochemical Decomposition Characteristics for Organic Dyes)

  • 박덕수
    • 한국환경과학회지
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    • 제21권11호
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    • pp.1371-1377
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    • 2012
  • The simulated dyes solution containing Basic Red 46(BR 46), Yellow 21(Y 21), and Maxilon Blue 30(MB 30) were electrochemically oxidized using carbon fiber as an anode. The electrolyses were performed in a electrolytic flow cell constructed by Vycor glass tube. The carbon fiber was positioned in the inside of Vycor glass tube and platinum wire coiled around outside of tube as a cathode. Several operating variables, such as current, time, pH and flow rate of solution were studied. Increasing current density would lead to a corresponding increase in the dye removal efficiency 99.2 % at a 200 mA. The electrolyses time could also improve and removal efficiency was about 99 % after 1.5 hours of electrolyses. The removal efficiency was increased with the increase of flow rate of solution and optimum flow rate was 5 mL/min. THe pHs of solution affect the removal efficiency. The removal efficiency was decreased with the increase of pH of solution and optimum pH was 5.05 (0.1 M $KNO_3$).

Reactive Black Removal by using Electrocoagulation Techniques: An Response Surface Methodology Optimization and Genetic Algorithm Modelling Approach

  • Manikandan S.;Saraswathi R.
    • Journal of Electrochemical Science and Technology
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    • 제14권2호
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    • pp.174-183
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    • 2023
  • The dye wastewater discharge from the textile industries mainly affects the aquatic environment. Hence, the treatment of this wastewater is essential for a pollutant-free environment. The purpose of this research is to optimize the dye removal efficiency for process influencing independent variables such as pH, electrolysis time (ET), and current density (CD) by using Box-Behnken design (BBD) optimization and Genetic Algorithm (GA) modelling. The electrocoagulation treatment technique was used to treat the synthetically prepared Reactive Black dye solution under batch mode potentiometric operations. The percentage of error for the BBD optimization was significantly greater than for the GA modelling results. The optimum factors determined by GA modelling were CD-59.11 mA/cm2, ET-24.17 minutes, and pH-8.4. At this moment, the experimental and predicted dye removal efficiencies were found to be 96.25% and 98.26%, respectively. The most and least predominant factors found by the beta coefficient were ET and pH respectively. The outcome of this research shows GA modeling is a better tool for predicting dye removal efficiencies as well as process influencing factors.

생물학적 축산폐수 처리수 색도제거를 위한 전기화학적 방법의 적용 (Application of Electrochemical Method for Decolorization of Biologically Treated Animal Wastewater Effluent)

  • 윤성준;신종서;라창식
    • Journal of Animal Science and Technology
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    • 제48권2호
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    • pp.315-324
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    • 2006
  • This research was conducted to clarify the characteristics of electrochemical decolorization of effluent discharged from a biological animal wastewater treatment process and to finally establish parameters or mode for optimum operation of electrolysis system. Average color unit of wastewater was about 1,200 and DSA(Dimensionally Stable Anode) was used as electrode. Experiments were performed with two different operation conditions or modes, fixed voltage-free current(Run A) and free voltage-fixed current(Run B). Color removal rate was proportional to the electrode area and electrical conductivity, and an equation subject to them at a condition of fixed voltage was derived as follows; Ct=C0ekt, k=[{0.0121×a(dm2)× c(mS/cm)}+0.0288], [where, C0: initial color, Ct: color unit after treatment for t, k: reaction coefficient, t: time(min.), a: electrode area, c: conductivity]. From the study on the effects of current density on color removal, it was revealed that the removal efficiency of color was function of the current density, showing direct proportion. However, when considered energy consumption rate, maintenance of low current density was an economical way. Based on the obtained results, it was concluded that supplementation of electrolyte is not necessary for the removal of color from the effluent of secondary treatment process and operation with the mode of free voltage-fixed current, rather than operation with fixed voltage-free current mode, would be an efficient way to increase the removal performance and capacity per consumed energy.

전기분해에 의한 염색폐수의 COD 제거 특성 (Characteristics of COD Removal in the Electrolytic Treatment of Dyeing-Wastewater)

  • 강광남;윤용수
    • 환경위생공학
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    • 제13권2호
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    • pp.139-146
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    • 1998
  • The characteristics of color and COD removal for dyeing-wastewater using electrochemical reaction were investigated. >From the result, the removal efficiency of color and COD were increased with increase of temperature, decrease of electrode distance, increase of electrolyte concentration and increase of potential and these were obtained above 99%, above 75% within 30 min, individually. Cause of higher COD removal efficiency, it is more suitable that dyeing-wastewater is treated by electrolytic treatment prior to biological treatment. It is concluded that the electrolytic treatment of dyeing-wastewater can be used as the effective and economical method in practical treatment.

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전해처리법에 의한 탈황폐수 중의 COD 및 총 질소 제거 (Electrochemical Treatment of COD and T-N in Wastewater from Flue Gas Desulfurization Process)

  • 차고은;노다지;서정현;임준혁;이태윤;이제근
    • 한국환경과학회지
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    • 제22권9호
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    • pp.1073-1078
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    • 2013
  • This paper presents the results of the electrochemical treatment of chemical oxygen demand(COD) and total nitrogen(T-N) compounds in the wastewater generated from flue gas desulfurization process by using a lab-scale electrolyzer. With the increase in the applied current from 0.6 Ah/L to 1.2 Ah/L, the COD removal efficiency rapidly increases from 74.5% to 96%, and the T-N removal efficiency slightly increases from 37.2% to 44.9%. Therefore, it is expected that an electrochemical treatment technique will be able to decrease the amount of chemicals used for reducing the COD and T-N in wastewater of the desulfurization process compared to the conventional chemical treatment technique.