• Title/Summary/Keyword: Electrical Discharge machine

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Dismantled PD diagnosis on 6.6kV Stator Winding by Using Spiral Patch Antenna Sensor (분리된 6.6kV급 고정자 권선의 부분방전 측정을 위한 Spiral 패치 안테나 센서 적용 연구)

  • Lwin, Kyaw Soe;Shin, Dong-Hoon;Lim, Kwang-Jin;Yang, Hoon;Kong, Tae-Sik;Kim, Hee-Dong;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.211-212
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    • 2007
  • There have three kinds of partial discharge diagnosis testing: online, offline and dismantled testing on high voltage rotating machine. Our lab testing is dismantled testing, taking off pieces into individual parts of stator coil of high voltage rotating machine in laboratory. We investigate internal discharge, slot discharge, corona discharge and normal state on pre-made stator winding by using spiral patch antenna sensor. In this lab test we compare the experimental results of our spiral patch antenna sensor and reference commercial HFCT sensor.

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Manufacture and performance test of the composite cantilever arm for electrical discharge wire cutting machine (방전 가공기용 복합재료 외팔보의 제작 및 성능평가)

  • 최진호
    • Composites Research
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    • v.13 no.6
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    • pp.39-46
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    • 2000
  • Electrical discharge machining (EDM) cuts metal by discharging electric current across a thin gap between tool and workpiece. Electrical discharge wire cutting, a special form of EDM, uses a continuously moving conductive wire as an electrode, and is widely used for the manufacture of punches, dies and stripper plates. In the wire cutting process, the moving wire is usually supported by cantilever arm and wire guides. As the wire traveling speed has been increased in recent years to improve productivity, the vibration of the cantilever arm occurs, which reduces the positional accuracy of the machine. Therefore, the design and manufacture of the cantilever arm with high dynamic characteristics have become important as the machining speed increases. In this paper, the cantilever arm for guiding the moving wire was designed and manufactured using carbon fiber epoxy composite in order to improve the static and dynamic characteristics. Specimens for the composite cantilever arm were manufactured and tested to investigate the effect of the number of reinforcing plies and length fitted to steel flange on the load capacity. Also, the finite element analysis using layer and contact elements was performed to compare the calculated results with the experimental ones. From the results, the prototype of the composite cantilever arm for the electrical discharge wire cutting machine was manufactured and the static and dynamic characteristics were compared with those of the conventional steel cantilever arm.

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Analysis of the Influence of Electrical Discharge Machining Parameters on Surface Roughness of CK45

  • Abedi, Esmail;Daneshmand, Saeed;Karimi, Iman;Neyestanak, A. A. Lotfi
    • Journal of Electrochemical Science and Technology
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    • v.6 no.4
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    • pp.131-138
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    • 2015
  • Electrical discharge machining is an unconventional machining process in which successive sparks applied to machine the electrically conductive materials. Any changes in electrical discharge machining parameters lead to the pieces with distinct surface roughness. The electrical discharge machining process is well applied for high hardness materials or when it is difficult to use traditional techniques to do material removing. Furthermore, this method is widely applied in industries such as aerospace, automobile, molding, and tool making. CK45 is one of the important steels in industrial and electrical discharge machining can be considered as a proper way for its machining because of high hardness of CK45 after thermal operation of the electrical discharge machining process. Optimization of surface roughness as an output parameters as well as electrical discharge machining parameters including current, voltage and frequency for electrical discharge machining of CK45 has been studied using copper tools and kerosene as the dielectric. For such a purpose and to achieve the precise statistical analysis of the experiment results design of experiment was applied while non linear regression method was chosen to assess the response of surface roughness. Then, the results were analyzed by means of ANOVA method and machining parameters with more effects on the desired outputs were determined. Finally, mathematical model obtained for surface roughness.

Properties of On-Line Partial Discharge in Hydrogenerator Stator Windings (수력발전기 고정자 권선의 운전중 부분방전 특성)

  • Kim, Byong-Han;Kim, Hee-Dong
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.4
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    • pp.172-177
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    • 2006
  • During normal machine operation, partial discharge(PD) tests were performed with partial discharge analyzer(PDA) in two hydrogenerators. Six cable couplers were installed in circuit ring bus and endwinding of three phases. PDA showed that the normalized quantity number(NQN) and the partial discharge magnitude$(Q_m)$ were very low in hydrogenerator #1 and #2, respectively. The trend analyses of NQN and $Q_m$ value are available for monitoring of the insulation condition in hydrogenerator stator windings. The insulation condition of stator winding can be assessed. Discharge at conductor surface was discovered in B phase(C2 coupler) of hydrogenerator #1. Internal discharges were generated in A and C phases(C2 coupler) of hydrogenerator #1 and in A, Band C phases(C1 and C2 couplers) of hydrogenerator #2. Slot discharges occurred in A, Band C phases(C1 coupler) of hydrogenerator #1. The stator windings of two hydrogenerators were in good condition.

Machining Characteristics of SKS3 in Wire Cut Electrical Discharge Machining (합금공구강 SKS3의 와이어컷 방전가공 특성)

  • Ko, Beong-Du;Sin, Myong-Cheol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.101-106
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    • 2008
  • In the wire cut electrical discharge machining, the optimal machining parameters setting satisfying the requirements of both high efficiency and good quality is very difficult because its process involves a series of complex physical phenomena and the machining parameters are numerous over diverse range. In this paper, the experimental investigation has been performed to find out the influence of the machining parameters on the machining performance such as cutting speed and surface roughness. The selected experimental parameters are no load voltage, discharge peak current and pulse-off time. The experimental results give the guideline for selecting suitable machining parameters.

Application of SA-SVM Incremental Algorithm in GIS PD Pattern Recognition

  • Tang, Ju;Zhuo, Ran;Wang, DiBo;Wu, JianRong;Zhang, XiaoXing
    • Journal of Electrical Engineering and Technology
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    • v.11 no.1
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    • pp.192-199
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    • 2016
  • With changes in insulated defects, the environment, and so on, new partial discharge (PD) data are highly different from the original samples. It leads to a decrease in on-line recognition rate. The UHF signal and pulse current signal of four kinds of typical artificial defect models in gas insulated switchgear (GIS) are obtained simultaneously by experiment. The relationship map of ultra-high frequency (UHF) cumulative energy and its corresponding apparent discharge of four kinds of typical artificial defect models are plotted. UHF cumulative energy and its corresponding apparent discharge are used as inputs. The support vector machine (SVM) incremental method is constructed. Examples show that the PD SVM incremental method based on simulated annealing (SA) effectively speeds up the data update rate and improves the adaptability of the classifier compared with the original method, in that the total sample is constituted by the old and new data. The PD SVM incremental method is a better pattern recognition technology for PD on-line monitoring.

The Development of HFPD System for Mibile-loading Vehicles (차량탑재형 HFPD의 개발)

  • Kim, Deok-Geun;Im, Jang-Seop;Yeo, In-Seon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.33-37
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    • 2001
  • Recently, the HFPD measurement testing is widely used in partial discharge measurement of HV machines because HFPD measurement testing receives less influence of external noise and has a merit of good sensitivity. Also HFPD testing is able to offer the judgement standard of degradation level of HV machine and can detect discharge signals in live-line. Therefore it is very useful method compare to previous conventional PD testing method and effective diagnosis method in power transformer that requires live-line diagnosis. But partial discharges have very complex characteristics of discharge pattern so it is required continuous research to development of precise analysis method. In recent, the study of partial discharge is carrying out discover of initial defect of power equipment through condition diagnosis and system development of degradation diagnosis using HFPD(High Frequency Partial Discharge) detection. In this study, simulated transformer is manufactured and HFPD occurred from transformer is measured with broad band antenna in real time, the degradation grade of transformer is analyzed through produced patterns in simulated transformer according to applied voltages.

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Machining Characteristics of Wire EDM Using ER Brake System (ER 제동장치를 적용한 와이어 컷 방전의 가공 특성)

  • 김기선
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.171-178
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    • 2004
  • This paper presents vibration characteristics of a wire cut discharge machine in which an electro-rheological brake actuator is used to control the wire tension. The ER brake actuator has several advantages including design simplicity, fast response time and real-time controllability. On the basis of the tension level required in the machine an appropriate size of the ER brake actuator is devised. The ER brake actuator is then incorporated with the machine and the field-dependent wire tension is experimentally evaluated. The straightness of the workpiece is also empirically investigated by changing the intensity of the electric field.

Development of Desktop Dry Electrical Discharge Machining (EDM) System and Experimental Performance Evaluations (데스크톱 건성 방전가공 시스템의 개발 및 실험적 성능평가)

  • Lee, Sang-Won;Oh, Young-Seok;Ahn, Soo-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.119-124
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    • 2010
  • This paper addresses the design and fabrication of desktop die-sinking dry electrical discharge machining (EDM) system and its experimental performance analysis. The developed desktop dry EDM machine has the horizontal configuration with the size of $300{\times}200{\times}260mm$. The experimental performance analysis is conducted to investigate the effects of EDM conditions and dielectric gas temperature on the surface roughness of EDMed slots and number of EDM sparks. The experimental results demonstrate that low feed rate and large electrode displacement are good for better surface roughness and more number of EDM sparks. In addition, low temperature of dielectric gas results in better surface roughness.