• Title/Summary/Keyword: Electrical Discharge machine

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The fabrication of electro-chemical discharge machine for drilling microscopic glass hole (유리 미세 구멍 가공을 위한 전해 방전 가공기 제작)

  • Lee, Wang-Hoon;Lee, Young-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.05b
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    • pp.12-15
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    • 2002
  • In this paper, we fabricated a electro-chemical discharge machine for drilling microscopic glass hole. In this research, we used a glass plate and NaOH solution. From the experimental result, we knew that the change of voltage wave was caused by drilling microscopic hole of glass using electro-chemical discharge method. So, we can give a function of the power auto stop to electro-chemical discharge machine with the change of voltage wave.

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PD Diagnosis On High Voltage Rotating Machines using UWB Sensor (UWB 센서 설계를 통한 고압회전기의 부분방전 진단 연구)

  • Lwin, Kyawsoe;Lim, Kwang-Jin;Shin, Dong-Hoon;Kim, Hee-Dong;Park, Noh-Joon;Park, Dae-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.197-198
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    • 2007
  • We studied the partial discharge detecting by sensing electromagnetic pulse emitted from the partial discharge source in the stator winding of HV Rotating Machine with UWB sensor. In this study, we designed new type of compact low frequency UWB sensor based on micro-strip technology and made experiments of offline dismantled testing compare with the traditional HFCT as a reference sensor in the laboratory. We investigated internal discharge, surface discharge, corona discharge and non-defected state normal stator on pre-made stator winding by using UWB patch sensor.

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The Design of a Planar Patch Sensor for Partial Discharge Diagnosis in 6.6 kV Rotating Machine Stator Windings (6.6 kV 회전기 고정자 권선에서 부분방전 신호 검출을 위한 평면 패치 센서 설계)

  • Lim, Kwang-Jin;Park, Noh-Joon;Kim, Hee-Dong;Ju, Young-Ho;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.5
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    • pp.481-485
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    • 2008
  • In stator windings of 6.6 kV rotating machine, corona discharge, surface discharge and internal discharge are caused mainly by internal voids and insulation degradation. Also, if partial discharge occurs in inner-part of stator windings, it will be happened electromagnetic pulses at wide frequency range. In case of discharge spark, electromagnetic pulse generated from discharge source, and we can detect it by using various RF resonators as an EM sensor. In order to detect these kind of electromagnetic sources, we have designed and fabricated planar patch sensor using CST MWS simulation, and also PD signals from artificial defected cable were measured by our proposed sensor. Furthermore, HFCT was used as a reference sensor and compared with our proposed new planar patch sensor.

Off-Line PD Diagnosis for Stator Winding of Rotating Machines Using a UWB Sensor

  • Lwin, Kyaw-Soe;Park, Noh-Joon;Kim, Hee-Dong;Ju, Young-Ho;Park, Dae-Hee
    • Journal of Electrical Engineering and Technology
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    • v.3 no.2
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    • pp.263-270
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    • 2008
  • We studied partial discharge detection by sensing electromagnetic waves emitted from the partial discharge source in an HV Rotating Machine using a UWB sensor. In this study, we design a new type of compact low frequency UWB sensor based on micro-strip technology. We also perform many experiments of offline and dismantled testing compared with the existing HFCT on stator winding of the HV generator. We mention the detailed design of a new compact UWB sensor along with the time domain PRPD pattern and frequency domain results of partial discharge in the stator winding of a 6.6kV rotating machine by offline testing performed in a laboratory.

회전기 고정자권선의 부분방전 진단용 평면 패치센서의 설계 및 실험

  • Yang, Sang-Hyeon;Park, No-Jun;Kim, Chung-Sik;Park, Dae-Hui
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.228-228
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    • 2009
  • In stator windings of a 6.6kV rotating machine, internal discharge, corona discharge, and surface discharge are mainly caused by internal voids and insulation degradation. In the case of the discharge spark and electromagnetic pulse generated from a discharge source, we can detect it using various RF resonators like an EM sensor. In order to detect these types of electromagnetic sources, we designed and fabricated a planar patch sensor using a CST-MWS simulation, and PD signals from artificial defected stator windings were also measured by the sensor proposed in this study. Furthermore, In the results of the experiment, it showed similar performance to the HFCT sensor.

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A Study on the Gap Voltage and Machining Stability in Diesinking Electrical Discharge Machining (형조 방전가공에서 극간 전압과 가공 안정성에 관한 연구)

  • 김광열;이상민;이건기
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.3
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    • pp.429-436
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    • 2003
  • The electrical discharge machining(EDM) with Si electrode instead of Gr or Cu electrode. made enormous effects on the surface. machining time, anti-caustic workpiece surface and so on In this paper. we experimented on the inter-role distance during discharge the electrical phenomenon of inter-pole, the distribution of discharge point. the distribution of off load time. etc., using Si electrode Cu electrode and Gr electrode under the same machining condition. As a result of a large quantity generated exclusive powders. the performance of the EDM using Si electrode. compared with EDM using others. is improved. We show that the quantities of those make far pole-gap discharge and discharge scatter under stable machining status possible.

Determination of EDM Parameters from CMM Data (CMM 데이터로부터 방전조건 결정)

  • 주상윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.35-39
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    • 1998
  • Determination of effective EDM parameters is significant to increase productivity. However, With the complexity of EDM phenomena, a universal selection method of EDM parameters has not been established yet. Moreover, No attempt has been tried before to suggest a logical method in determining essential machining parameters for effective electrical discharge machining. Peak current, one of the most significant factors in EDM, is proportional to EDM area. This paper presents a method that can be Z-map modeling from CMM data, and calculate EDM area using Z-map.

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A New Directional Coupler Type Partial Discharge Sensor Installed on the Power Lead of Rotating Machine

  • Yi, Sang-Hwa;Hwang, Don-Ha;Park, Wee Sang
    • Journal of Electrical Engineering and Technology
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    • v.11 no.6
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    • pp.1769-1776
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    • 2016
  • For on-line partial discharge (PD) monitoring of rotating machines, a novel sensor is proposed, which can be installed on the power lead inside the terminal box of the machine. The sensor has been designed to have high capacitance, and minimal reflection of measured pulses. As a sensitivity of the sensor, transfer impedance $Z_t$ has been measured and compared to conventional coupler-type sensors. A simple method is presented for measuring $Z_t$ of coupler sensors, using a vector network analyzer and a practical lead-cable of rotating machine. Through this method, it became possible to measure the $Z_t$ of coupler sensors including the installation environment of them. The $Z_t$ of the proposed sensor is higher than that of same sized other conventional couplers at frequencies between 30 and 92 MHz. Another sensitivity test has been performed using a PD calibrator as a test pulse source. The proposed sensor has higher measured peak voltage than the conventional coupler type sensors when the same charges were input.

Development of Micro-EDM Machine for Microshaft and Microhole Machining (미세 축ㆍ구멍 가공을 위한 미세방전가공기의 개발)

  • 김규만;최덕기;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.55-61
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    • 1998
  • Recently, the needs of machining technologies of very small parts have been increasing with advent of micro-revolution. These technologies have mostly used the method applied to semi-conductor production process such as LIGA, etc. But they have serious difficulties to settle down in terms of workpiece materials, machining thickness, 3-dimensional structure. Therefore. mciro-machining technology using EDM(Electrical Discharge Machining) was proposed. It is very difficult to machine the micro-parts (microshaft, microhole) using conventional machining. Micro-machining using BDM can machine the micro-parts easily because it requires little machining force. This MEDM(Micro-EDM) need the capabilities to move a electrode and control a discharge energy precisely, and the gap control strategy to maintain the optimal discharge condition is necessary. Therefore, in this study, the new EDM machine with high precision motion stage and high-performance EDM device was developed. Using this MEDM machine, we have machined microshaft and microhole with various shapes and sizes.

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Mechanical Characteristics when Wire Electrical Discharge Machining and Surface Grinding for Titanium Alloy (티타늄합금의 와이어 방전가공과 연삭가공시 기계적 특성)

  • 김종업;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.172-178
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    • 2001
  • Titanium alloys have lightness, high strength and good corrosion resistant characteristics, and broadly used in manufacturing parts for military and aerospace industries. And these alloys also are recognized for organism materials comparatively and used as fixing ones in the human body. Nevertheless thess alloys have excellent properties such as corrosion resistance, heat resistance, and good tensile strength, it is difficult to machine by traditional methods because of high hardness and chemically activated property. So higher tool wear is expected when cutting by tools. Therefore, it is required nontraditional machining process. And the mechanical characteristics such as surface structure and shape, hardness and bending strength are studied for wire electrical discharge machined and surface ground titanium alloys for various heat-treated conditions.

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