• Title/Summary/Keyword: Elastic sheet

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Determination of the mechanical properties of the coated layer in the sheet metal using load-displacement curve by nanoindentation technique (나노 인덴테이션의 하중-변위 곡선을 이용한 표면처리강판 코팅층의 기계적 특성 결정)

  • Ko Y. H.;Lee J. M.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.148-151
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    • 2004
  • Mechanical properties such as Young's modulus and hardness of thin film in coated steel are difficult to determine by nano-indentation from the conventional analysis using the load-displacement curve. Therefore, an analysis of the nano-indentation loading curve was used to determine the Young's modulus, hardness and strain hardening exponent. A new method is recently being developed for plasticity properties of materials from nano-indentation. Elastic modulus of the thin films shows relatively small influence whereas yield strength and strain hardening are found to have significant effect on measured data. The load-displacement behavior of material tested with a Berkovich indenter and nano-indentation continuous stiffness method is used to measure the modulus and hardness through thin films.

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Investigation of Springback Behavior of DP780 Steel Sheets after the U-bending Process (U-bending에서의 DP780 강판의 스프링백 거동 연구)

  • Choi, M.K.;Huh, H.
    • Transactions of Materials Processing
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    • v.21 no.6
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    • pp.384-388
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    • 2012
  • Sheet metal forming processes induce residual stress in the final product due to plastic deformation. The residual stress leads to elastic recovery of the formed part called springback, which causes shape errors in the final product. This error is a serious issue, especially for high strength steels, which are widely used in auto-body structures. Therefore, the evaluation of the amount of springback becomes critical for high strength steels. This paper investigates the springback behavior of DP780 steel sheets after the U-bending process using the geometry of the standard U-shape tool from the NUMISHEET'93 benchmark problem. The amounts of springback were measured as a function of the intrusion direction, forming speed and blank holding force.

A Study of Fatigue Life Prediction for Automotive Spot Weldment using Local Strain Approach (국부변형률근사법을 이용한 차체 점용접부의 피로수명 예측에 관한 연구)

  • Lee, Song-In;Na, Sung-Hun;Na, Eui-Gyun;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.61-66
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    • 2000
  • The fatigue crack initiation life is studied on automotive spot weldment made from cold rolled carbon steel(SPC) sheet by using DCPDM and local strain approach. It can be found that the fatigue crack initiation behavior in spot weldment can be definitely detected by DCPDM system. The local stresses and strains are estimated by elastic-plastic FEM analysis and the alternative approximate method based on Neuber's rule were applied to predict the fatigue life of spot weldment. A satisfactory correlation between the predicted life and experimental life can be found in spot weldment within a factor of 4.

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An Experimental Study on the Strengthening Effect of CFS on Concrete Cylinder under Load History (하중이력을 받은 콘크리트 압축공시체의 탄소섬유쉬트 보강효과에 관한 실험적 연구)

  • Bae, Ju-Seong;Kim, Kyoung-Soo;Kim, Jae-Wook;Ko, Yeong-Pyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.3
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    • pp.169-176
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    • 2000
  • In the strengthening of the existed reinforced concrete(RC) structures, it is required that the more rational strengthening method and the amounts of strengthening materials would be decided under the consideration of the present state of RC structures. Therefore, this study examined the strengthening effects of concrete cylinders strengthened with carbon fiber sheet(CFS). In this studying we modeled the reduction of internal forces and the initial strains of concrete cylinders as the load history over the elastic limit. From the results, it revealed that the strengthening of two layer CFS was more effective on the concrete cylinders under the action of load history such as cyclic and cracking load.

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Nonsteady Plane-strain Ideal Forming without Elastic Dead-zone

  • Chung, Kwansoo;Lee, Wonoh;Kang, Tae Jin;Youn, Jae Ryoun
    • Fibers and Polymers
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    • v.3 no.3
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    • pp.120-127
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    • 2002
  • Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, for bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was made under the plane-strain condition. In the ideal flow, material elements deform fellowing the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-strain flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, schemes to optimize preform shapes for a prescribed final part shape and also to define the evolution of shapes and frictionless boundary tractions were developed. Discussions include numerical calculations made for a real automotive part under forging.

An Elastic-Plastic FE Analysis of a Square Cup Deep Drawing Process (정사각형 컵 디프드로잉의 탄소성 유한 요소해석)

  • 서의권;심현보
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.8-17
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    • 1996
  • In the present study SEAM (Shear Energy Augmented Membrane) elements have been devel-oped. Maintaining the numerical efficiency of conventional membrane elements the effect of out-of-plane deformation (transverse shear deformation) has been incorporated for the purpose of computational stabilization without introducing additional degrees of freedom. Computations are carried out for the deep drawings of square cup to check the validity and the effectiveness of proposed SEAM elements. The computational results are compared with both the existing results. And the effects of process variables like initial sheet thickness punch & die round and clearance are checked

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The Evaluation of Fracture Toughness of SMC Composite Material and Carbon/Epoxy Composite Material (SMC 복합재료와 Carbon/Epoxy 복합재료의 파괴인성평가)

  • 최영근;이유태;이태순
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.25-32
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    • 1993
  • In composite materials, the fracture perpendicular to the fiber direction usually shows a non-linear behavior accompannying blunting and plastic deformation around the crack tip. In this study, the fracture thoughness in random short fiber SMC composite material and Carbon/Epoxy composite material is estimated by the A.M.(Area Method) and the G.L.M.(Generalized Locus Method) which can determine a stable total energy release rate(G$_T$) not only in highly elghly elastic material but also in highly non-linear materials.

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Springback Analysis of High Strength Steel Using Taguchi Method (다구치 실험계획법을 이용한 고강도 강판의 스프링백 분석)

  • Jeon, Tae-Bo;Kim, Hyung-Jong
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2006.04a
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    • pp.80-85
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    • 2006
  • HSS (high strength steel) is widely applied to reduce the weight but improve the strength in automobiles. This research has been peformed to secure a methodology to accurately predict the springback of HSS for successful tool and process designs in sheet stamping operations. We first peformed U-draw bending test to evaluate the springback characteristic. We then evaluated forming and springback processes using the 1-row model of the finite element method. Based on the peformance measure and parameters selected, extensive analyses of the factor effects on the springback have been made using experimental design concepts. We specifically selected Taguchi's orthogonal array, $L_{18}(2^1{\times}3^7)$, and the optimal level combination of the factors have been drawn from the analysis.

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Design of Forming Path for Concave Steel Plate Using the Line Array Roll Set (선형 배열 롤 셋을 이용한 오목형상 강판 성형경로 설계)

  • Roh, H.J.;Kim, K.H.;Shim, D.S.;Yang, D.Y.;Chung, S.W.;Han, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.361-364
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    • 2008
  • Incremental forming path to manufacture a thick concave steel plate using the line array roll set is designed. To find the optimum forming path, the forming processes are simulated by the finite element method. A general-purpose commercial software, MSC.MARC is used. The rolls are modeled as rigid surfaces and the thick plate is modeled as 8-node hexahedral elastic-plastic solid elements to predict accurate springback. It is found that the process can be successfully applied to the fabrication of the dual curvature ship hull plate

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Assessment of nonlinear stability of geometrically imperfect nanoparticle-reinforced beam based on numerical method

  • Zheng, Yuxin;Jin, Hongwei;Jiang, Congying
    • Advances in nano research
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    • v.13 no.2
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    • pp.113-120
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    • 2022
  • In this paper, a finite element (FE) simulation has been developed in order to examine the nonlinear stability of reinforced sandwich beams with graphene oxide powders (GOPs). In this regard, the nonlinear stability curves have been obtained asuming that the beam is under compressive loads leading to its buckling. The beam is considered to be a three-layered sandwich beam with metal core and GOP reinforced face sheets and it is rested on elastic substrate. Moreover, a higher-order refined beam theory has been considered to formulate the sandwich beam by employing the geometrically perfect and imperfect beam configurations. In the solving procedure, the utalized finite element simulation contains a novel beam element in which shear deformation has been included. The calculated stability curves of GOP-reinforced sandwich beams are shown to be dependent on different parameters such as GOP amount, face sheet thickness, geometrical imperfection and also center deflection.