• Title/Summary/Keyword: Eddy current testing

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DEFECT EVALUATION IN RAILWAY WHEELSETS

  • Kwon, Seok-Jin;Lee, Dong-Hyong;Seo, Jung-Won;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1940-1945
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    • 2007
  • The wheelsets are one of most important component: damages in wheel tread and press fitted axle are a significant cost for railway industry. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to use this method because of its high viscosity and because its sensitivity is affected by temperature. Also, due to noise echoes it is difficult to detect defects initiation clearly with ultrasonic testing. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in the tread of railway wheelset.

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Numerical characterization of downburst wind field at WindEEE dome

  • Ibrahim, Ibrahim;Aboshosha, Haitham;El Damatty, Ashraf
    • Wind and Structures
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    • v.30 no.3
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    • pp.231-243
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    • 2020
  • Downbursts are acknowledged for being a major loading hazard for horizontally-extending structures like transmission line systems. With these structures being inherently flexible, it is important to characterize the turbulence associated with the wind flow of downburst events being essential to quantify dynamic excitations on structures. Accordingly, the current study numerically characterizes the downburst wind field of open terrain simulated at the Wind Engineering, Energy and Environment (WindEEE) dome testing facility at The University of Western Ontario in Canada through a high-resolution large eddy simulation (LES). The study validates the numerical simulation considering both the mean and the turbulent components of the flow. It then provides a detailed visual description of the flow at WindEEE through the capabilities enabled by LES to identify the key factors affecting the flow. The study also presents the spatial distribution of turbulence intensities and length scales computed from the numerical model and compares them with previous values reported in the literature. The comparison shows the ability of the downburst simulated at WindEEE to reproduce turbulence characteristics similar to those reported from field measurements. The study also indicates that downburst turbulence is well-correlated circumferentially which imposes high correlated loads on horizontally-distributed structures such as transmission lines.

Numerical Design of Shielded Encircling Probe for RFEC Testing of Nuclear Fuel Cladding Tube (핵연료 피복재 튜브의 원격장와전류 탐상을 위한 차폐된 관통형 탐촉자의 수치해석적 설계)

  • Shin, Young-Kil;Shin, Sang-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.650-657
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    • 2001
  • This paper explains the process of designing a shielded encircling remote field eddy current (RFEC) probe to inspect nuclear fuel cladding tubes and investigates resulting signal characteristics. To force electromagnetic energy from exciter coil to penetrate into the tube, exciter coil is shielded outside by laminations of iron insulated electrically from each other. Effects of shielding and the proper operating frequency are studied by the finite element analysis and the location for sensor coil is decided. However, numerically simulated signals using the designed probe do not clearly show the defect indication when the sensor passes a defect and the other indication appeared as the exciter passes the defect is affected by the shape of shielding structure, which demonstrates that the sensor is directly affected by exciter fields. For this reason, the sensor is also shielded outside and this shielding dramatically improves signal characteristics. Numerical modeling with the finally designed probe shows very similar signal characteristics to those of inner diameter RFEC probe. That is, phase signals show almost equal sensitivity to inner diameter and outer diameter defects and the linear relationship between phase signal strength and defect depth is observed.

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An intelligent eddy current signal evaluation system to automate the non-destructive testing of steam generator tubes in nuclear power plant

  • Kang, Soon-Ju;Ryu, Chan-Ho;Choi, In-Seon;Kim, Young-Ill;Kim, kill-Yoo;Hur, Young-Hwan;Choi, Seong-Soo;Choi, Baeng-Jae;Woo, Hee-Gon
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.74-78
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    • 1992
  • This paper describes an intelligent system to automatic evaluation of eddy current(EC) signal for Inspection of steam generator(SG) tubes in nuclear power plant. Some features of the intelligent system design in the proposed system are : (1) separation of representation scheme ,or event capturing knowledge in EC signal and for structural inspection knowledge in SG tubes inspection; (2) each representation scheme is implemented in different methods, one is syntactic pattern grammar and the other is rule based production. This intelligent system also includes an data base system and an user interface system to support integration of the hybrid knowledge processing methods. The intelligent system based on the proposed concept is useful in simplifying the knowledge elicitation process of the rule based production system, and in increasing the performance in real time signal inspection application.

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The Integrity Verification of Tube-end Sleeve by ECT (와전류탐상검사에 의한 튜브엔드 슬리브 건전성 검증)

  • Kim, Su Jin;Kwon, Kyung Joo;Suk, Dong Hwa;Park, Ki Tae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.20-24
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    • 2015
  • Steam generator(S/G) tubes in pressurized water reactor (PWR's) are subject to several types of degradation. This degradation includes denting, pitting, intergranular attack(IGA), intergranular stress corrosion cracking(IGSCC), fatigue, fretting and wear. Degradation can be derived from either the primary side(inside) or the secondary side(outside) of the tube. Recent issue for tube degradation in domestic steam generator is the tube end cracking on seal weld region. The seal weld region at the tube end and tube itself is regarded as a pressure boundary between the primary side and the secondary side. One of the Westinghouse Model-F S/G has experienced tube end cracking and its number of plugging approximately becomes to the operating limit up to 5% due to tube end cracking which was reported as SAI/MAI(single/multiple axial indication) or SCI/MCI(Single/multiple circumferential indication) from the results of eddy current testing. Eddy current mock-up test was carried out to determine the origin of cracking whether it is from weld zone area or parent tube. This result was helpful to analyze crack location on ECT data. Correct action on this problem was the installation of tube-end sleeve. Last year, after removing 340 installed plugs from tubes, selected 269 tubes took tube-end sleeve installation. Tube-end sleeve brought pressure boundary from parent tube to installed sleeve tube. Tube-end sleeve has the benefit of reducing outage period and increasing more revenue than replacing S/G. This paper is provided to assist interest parties in effectively understanding this issue.

Remote Field Eddy Current Testing for Detection of Stress Corrosion Cracks in Gas Transmission Pipelines (가스 파이프라인 상의 압력 부식에 의한 흠집 검사를 위한 원격 와전류 탐상 기술)

  • Kim, Dae-Won
    • Journal of the Korean Magnetics Society
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    • v.16 no.6
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    • pp.305-308
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    • 2006
  • Magnetic flux leakage (MFL) pigs are traditionally used for the detection of gross corrosion on steel pipelines used for the transmission of natural gas. Alternative nondestructive evaluation (NDE) modalities are required for the detection of stress corrosion cracking (SCC) which tends to exist in colonies oriented axially along the length of the pipeline. This paper describes the use of multiphase rotating magnetic fields in the remote region of the probe as a possible SCC detection mechanism. Details of a prototype pig and test rig are given and the challenges associated with the finite element modeling of the device are discussed. Initial experimental results show that this novel NDE modality is sensitive to axially oriented tight cracks.

Lock-In Thermography Based NDT of Parts for the Automotive Industry

  • Bohm, Stefan;Hellmanns, Mark;Backes, Andreas;Dilger, Klaus
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.10-12
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    • 2006
  • The successful use of adhesively bonded parts depends on the defect-free bond of the components. Therefore it is necessary to detect relevant faults and defects in an early state of the production. A 100% test should be pursued, but especially at complicated structures the detection of defects is not easy. Possible testing methods, which show a high potential for the NDT of adhesively bonded parts, are thermography based NDT methods. At present mainly two different procedures of active thermography are being used: Pulse and Lock-In Thermography. With pulse thermography the examined material is warmed up with a short energy pulse (light, eddy current or ultrasonic pulse) and the heat response is recorded after a certain time. The result is an infrared image which indicates material defects in different depths. This paper presents a variety of images showing the capability of Lock-In Thermography to image subsurface defects. Several examples of adhesives joints qualify the ultrasonic Lock-In-Thermography for the in-process quality control for adhesive bonded components.

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A Measurement Method of Internal Defects of Pressure Vessles by Using Real-Time Holographic Interferometry (실시간 홀로그래픽 간섭법을 이용한 압력용기의 내부결함 측정법)

  • Moon, Sang-Joon;Kang, Young-June;Baik, Sung-Hoon;Kim, Cheol-Jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1233-1240
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    • 1996
  • Conventional measurement methods using ultrasonic wave or x-ray, eddy current for non-destructive testing(NDT) in nuclear power plants and other industrial plants have been utilized as the method of contact with objects to be inspected. For this reason these methods require relatively much time and inspection area is limited by the location of probe or film. But holograpic interferometry which is a non-contact optical measurement method using a coherent light source has an advantage that quantative measurement can be performed at a time. In this paper a new method using realtime holographic interfreometry and image processing for detecting internal flaws of pressure vessels is presented.

Design of Linear Switched Reluctance Motors using Finite Element Method (유한 요소법을 이용한 직선형 스위치드 릴럭턴스 모터의 설계)

  • Jang, S.K.;Kwon, J.K.;Cho, H.W.;Park, J.H.;Sung, H.K;Kim, B.S.
    • Proceedings of the KIEE Conference
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    • 2004.10a
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    • pp.80-82
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    • 2004
  • This paper deals with design of linear switched reluctance motors(LSRM) which drive a testing machine of eddy current magnetic repulsion system using Halbach array and conducting plate. The design method employing finite element method and parameter estimation method and a characteristic of LSRM according to variation of parameter is introduced.

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The Implementation of Information Management System for Eddy Current Testing Evaluation Result (와전류 탐상검사 평가결과 정보관리 시스템 구현)

  • Shin, Jin-Ho;Yi, Bong-Jae;Song, Jae-Ju
    • Annual Conference of KIPS
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    • 2001.10b
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    • pp.1229-1232
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    • 2001
  • 코일에 고주파전압을 걸면 교류자계가 발생하며 이 자게 내의 금속재료에 와전류가 발생하는데 와전류는 재료의 재질, 결함, 이종금속, 형상변화 등에 의해 그 발생상태가 다르기 때문에 검출용 코일에서 얻어진 신호성분을 해석함으로써 재료의 비파괴검사가 가능하다. 원자력발전소에서는 증기발생기와 열교환기를 정기적으로 이 와전류 탐상검사를 수행하고 결함상태를 평가하여 그 결과를 대용량 Media에 저장한다. 본 논문에서는 평가결과 정보를 추출하고 변환 처리하여 RDBMS에 입력 관리하는 과정과 다양한 형태의 열교환기 Tubesheet를 편집하는 기능, 사용자의 검색조건 선택에 따라 데이터베이스를 Query하여 Tubesheet에 Mapping 처리하는 기능, 검사주기 및 기기별로 평가결과를 비교 분석할 수 있는 통계/보고서 기기사양정보 및 검사정보관리 등 제반 Application 시스템 구현 결과를 소개한다.

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