• Title/Summary/Keyword: Eco-Friendly Vehicle

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Hydrogen Embrittlement Characteristics by Slow Strain Rate Test of Aluminum Alloy for Hydrogen Valve of Hydrogen Fuel Cell Vehicle (수소연료전지 자동차의 수소밸브용 알루미늄 합금의 저변형율인장실험에 의한 수소취화특성 연구)

  • Hyun-Kyu, Hwang;Dong-Ho, Shin;Seong-Jong, Kim
    • Corrosion Science and Technology
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    • v.21 no.6
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    • pp.503-513
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    • 2022
  • As part of eco-friendly policies, interest in hydrogen vehicles is growing in the automotive industry to reduce carbon emissions. In particular, it is necessary to investigate the application of aluminum alloy for light weight hydrogen valves among hydrogen supply systems to improve the fuel efficiency of hydrogen vehicles. In this research, we investigated mechanical characteristics of aluminum alloys after hydrogen embrittlement considering the operating environment of hydrogen valves. In this investigation, experiments were conducted with strain rate, applied voltage, and hydrogen embrittlement time as variables that could affect hydrogen embrittlement. As a result, a brittle behavior was depicted when the strain rate was increased. A strain rate of 0.05 mm/min was selected for hydrogen embrittlement research because it had the greatest effect on fracture time. In addition, when the applied voltage and hydrogen embrittlement time were 5 V and 96 hours, respectively, mechanical characteristics presented dramatic decreases due to hydrogen embrittlement.

Oxide Layer Analysis of Uncoated Boron Steel Sheet for Hot Stamping According to the Atmosphere Oxygen Content (비도금 핫스탬핑용 보론강판의 분위기 산소량에 따른 산화층 분석)

  • J. H. Lee;T. H. Choi;J. H. Song;G. H. Bae
    • Transactions of Materials Processing
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    • v.32 no.3
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    • pp.160-165
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    • 2023
  • As the supply of eco-friendly vehicles increases, the application rate of hot stamping components is rising to reduce vehicle weight and improve safety. Although Al-Si coated steel sheets are commonly used in hot stamping processes, their manufacturing costs are elevated due to process patents and royalties. Various hot stamping studies have been conducted to reduce these production costs. In this study, we derived a process control method for suppressing the oxide layer of hot stamping parts using uncoated boron steel sheets. Firstly, hat-shaped parts were hot stamped under atmospheric conditions to analyze the tendency of oxide layer formation by location. Then, the Gleeble system was used to observe oxide layer formation based on oxygen content under various atmospheric conditions. Finally, the oxide layer thickness was quantitatively measured using SEM images.

Improving the Mechanical Properties of Salt Core through Reinforcing Fibers

  • Ahrom Ryu;Soyeon Yoo;Min-Seok Jeon;Dongkyun Kim;Kiwon Hong;Sahn Nahm;Ji-Won Choi
    • Journal of Sensor Science and Technology
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    • v.32 no.3
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    • pp.159-163
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    • 2023
  • Salt cores have attracted considerable attention for their application to the casting process of electric vehicle parts as a solution to ecological issues. However, the salt core still has low mechanical strength for use in high-pressure die casting. In this study, we investigated the improvements in the bending strength of KCl-based salt cores resulting from the use of reinforcing materials. KCl and Na2CO3 powders were used as matrix materials, and glass fiber and carbon fiber were used as reinforcing materials. The effects of carbon fiber and glass fiber contents on the bending strength properties were investigated. Here, we obtained a new fiber-reinforced salt core composition with improved bending strength for high-pressure die casting by adding a relatively small amount of glass fiber (0.3 wt%). The reinforced salt core indicates the improved properties, including a bending strength of 49.3 Mpa, linear shrinkage of 1.5%, water solubility rate of 16.25 g/min·m2 in distilled water, and hygroscopic rate of 0.058%.

A Study on the Development of EV Powertrain System Simulator for Education and Training (교육훈련용 EV 동력 시스템 시뮬레이터 개발에 대한 연구)

  • Dong-June Shin
    • Journal of Practical Engineering Education
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    • v.15 no.1
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    • pp.53-61
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    • 2023
  • The biggest core task in the new modern automobile industry lies in the development of eco-friendly vehicles with the goal of 0% emissions by the EU by 2035. Accordingly, in an era where the industry is rapidly changing with electric vehicles, education and training on EV electric vehicles are urgently needed. In this study, by developing a core EV powertrain system simulator excluding the chassis platform (body, tire, etc.) used identically to existing internal combustion locomotives, Understand the EV powertrain system, including mechanical engineering, electrical engineering, and electronic engineering applications. Through this course, we intend to use it as a medium to develop engineering and convergence development capabilities.

Study on Lab-scale Production of Simulated e-Gasoline and Analysis of Spray Characteristics (모사 합성 가솔린 제조 및 분무 특성 분석 연구)

  • Jeonghyun Park;Naeun Choi;Suhan Park
    • Journal of ILASS-Korea
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    • v.28 no.4
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    • pp.176-183
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    • 2023
  • Many countries are striving to reduce carbon emissions with the goal of net zero by 2050. Accordingly, vehicles are rapidly being electrified to reduce greenhouse gases in the transportation sector. However, many organizations predict that internal combustion engines of LDV (light-duty vehicle) will exist even in 2050, and it is difficult to electrify aircraft and large ships in a short time. Therefore, synthetic fuel (i.e., e-Fuel) that can reduce carbon emissions and replace existing fossil fuels is in the spotlight. The e-Fuel refers to a fuel synthesized by using carbon obtained through various carbon capture technologies and green hydrogen produced by eco-friendly renewable energy. The purpose of this study is to compare and analyze the injection and spray characteristics of the simulated e-Gasoline. We mixed the hydrocarbon fuel components according to the composition ratio of the synthetic fuel produced based on the FT(Fischer-Tropsch) process. As a result of injection rate measurement, simulated e-Gasoline showed no significant difference in injection delay and injection period compared to standard gasoline. However, due to the low vapor pressure of the simulated e-Gasoline, the spray tip penetration (STP) was lower, and the size of spray droplets was larger than that of traditional gasoline.

Developing a Cooling System for Fuel Cell Stacks Combined with Heat Pump Technology Using 1-D Simulation (1-D 시뮬레이션을 이용한 히트펌프 기술과 결합된 연료전지 스택용 냉각 시스템 개발)

  • Sang-Min Chung;Dong Gyu Park;Minsu Kim;Sung-wook Na;Seung-Jun Lee;Oh-Sung Kwon;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.21 no.2
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    • pp.1-7
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    • 2024
  • This paper proposes a novel cooling system for hydrogen fuel cell cooling systems by integrating heat pump technology to enhance operational efficiency. The study analyzed the cooling efficiency of the fuel cell cooling system. With the increasing focus on eco-friendly vehicle technologies to address environmental concerns and global warming, the transportation sector, a major contributor to greenhouse gas emissions, needs technological enhancements for better efficiency. The proposed cooling system was modeled through 1-D simulations. The analysis results of parameters such as thermal balance, temperature, and pressure of each component confirmed the stable operation of the system. By examining variations in the cooling system's flow rate, compressor RPM, and the Coefficient of Performance (COP) based on different refrigerants, initial research was conducted to derive optimal operating conditions and parameter values.

Study on Chemical Stabilities with R-1234yf Refrigerant of Polyol Ester Refrigerant Oil for Electric Vehicles (전기 자동차용 폴리올 에스테르계 냉동기유의 R-1234yf 냉매와의 적합성 연구)

  • Hong, J.S.;Chung, K.W.;Kim, N.K.;Shin, J.H.;Kim, Young Woon;Lee, E.H.;Go, B.S.;Hwang, S.Y.
    • Tribology and Lubricants
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    • v.36 no.3
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    • pp.139-146
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    • 2020
  • Global warming has led to an increase in demand of eco-friendly vehicles, such as electric cars, for reducing greenhouse gas emissions, and especially, regulating carbon dioxide generation. In addition, electric vehicles are equipped with an electric drive-type hermetic scroll compressor and a refrigerant, which exhibit current and future trends of using environmentally friendly refrigerants, including R-1234yf. In this study, polyol ester-based refrigeration oils are prepared via condensation esterification of polyol and fatty acids. The oils can be combined with R-1234yf refrigerant for applications in air conditioning and cooling systems of electric vehicles. The structure of synthetic polyol esters is confirmed via 1H-NMR and FT-IR spectrum analysis, and the composition of the polyol ester is analyzed via gas chromatogram analysis. Furthermore, kinematic viscosity, viscosity index, total acid value, pour point, and color are analyzed as fundamental physical properties of the synthetic polyol esters. The compatibility and chemical stability of the synthetic polyol ester combined with the R-1234yf refrigerant are obtained via high temperature and high pressure oil-resistant refrigerant tests. The changes in the oil color and catalyst activity are observed before and after the experiment to determine whether it is suitable as a refrigerator oil.

Container Transportation Models in Industrial Estate Area (산업단지내 효율적 컨테이너 운송을 위한 수송 모형)

  • Shin, Jae Young;Kim, Woong-Sub
    • Journal of Navigation and Port Research
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    • v.38 no.2
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    • pp.171-176
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    • 2014
  • Companies are facing challenges to have high competitiveness because of continuous oil price rising and CO2 emissions regulations. Thus, companies are trying hard to construct effective logistics and operation system to achieve high customer service quality and saving cost. Also the ec-friendly idustrial complex is needed. Busan is in process to construct GILC(Global Industry Logistics City) in west Busan province to achieve high competitiveness and support lack of industrial complex. To construct this kind of logistics industrial complex, it needs logistics system through proper policy and freight transportation co-operation. Especially, efficient management through logistics hierarchy construction in industrial complex is very important for low cost and eco-friendly point of view. Therefore, this paper aims to analyze logistics system and suggest operation model to present logistics complex construction base data.

A Study on Optimal Horizontal Alignment Design for PRT Vehicle (PRT 주행선로 최적평면선형 설계에 관한 연구)

  • Um, Ju-Hwan;Kim, Baek-Hyun;Jeong, Rag-Gyo;Kang, Seok-Won;Byun, Yeun-Sub
    • Journal of Digital Convergence
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    • v.12 no.10
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    • pp.283-289
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    • 2014
  • Personal rapid transit(PRT) systems have been highlighted in future transportation developments as a result of their potential as sustainable and eco-friendly transport solutions that provide demand-responsive mobility services. One of the most important characteristics of the personal rapid transit system(PRT) is that it can be constructed and operated at a low cost. A fundamental study on the alignment of the PRT guideway considering running stability was conducted in the present study. In addition, a parameter analysis of the major alignment design variables such as curve radius, transition curve length and cant was performed by vehicle dynamic analysis and optimum guideway alignments were proposed. The analysis results suggested that the theoretical values were satisfied and also confirmed the possibility of reducing the standard.

Optimal Selection of Electric Vehicles' Charging Station Location in Seoul (서울시 최적의 전기자동차 충전소 위치 선정)

  • Kim, Jangyoung
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.8
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    • pp.1575-1580
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    • 2017
  • The electric vehicle business is important because it can reduce 30% of the fine dust generated in the metropolitan area and it can solve the air pollution problem by replacing automobile exhaust gas from an internal combustion engine with eco-friendly electric cars. For the construction of the electric charging station infrastructure, which is the core part of the electric car business, we focus to select the optimal location of the electric car charging station in Seoul. The goal of this paper is to utilize and analyze the traffic statistics of T-Map navigation users data and Seoul Metropolitan Transportation Policy Department to deploy the electric cars charging station with optimal location to increase the efficiency. In this paper, the proposed algorithm is composed of two parts of electric charging station selection. First, we analyze real traffic statistics and area. Second, we utilize T-Map navigation data distribution. To select optimal electric charging station location, we apply these two algorithms.