• Title/Summary/Keyword: ECT Sensor

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Development of New Low Frequency ECT Sensor to Detect Inner Defects(I) - Characteristic of Loss of Induced Electromotive Force - (내부결함 검출 가능한 저주파 ECT 센서개발(I) - 전자기 유도기전력 손실량의 특성-)

  • Park, Jeong-Ung;Jang, Mun-Seok;Gim, Guk-Ju;Kim, Beom-Ki
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.57-62
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    • 2015
  • Non-destructive techniques are used widely in the metal industry in order to control the quality of materials. Eddy current testing(ECT) is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor. The New ECT sensor which can detect inner defects was developed regardless the condition of surface. This sensor is verified to do experiment which measure the loss of induced electromotive force. The loss of induced electromotive force was measured in 5.4% and this low frequency ECT device can detect internal defects at depth 20 mm.

Development of New Low Frequency ECT Sensor to Detect Inner Defects(II) - Application to Welding Specimens Included Defects - (내부결함 검출 가능한 저주파 ECT 센서개발(II) - 결함을 가진 소형 용접시험편에 적용 -)

  • Park, Jeong-Ung;Jang, Mun-Seok;Gim, Guk-Ju;Kim, Beom-Ki
    • Journal of Welding and Joining
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    • v.33 no.4
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    • pp.63-67
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    • 2015
  • Non-destructive techniques are used widely in the metal industry in order to control the quality of materials. Eddy current testing(ECT) is one of the most extensively used non-destructive techniques for inspecting electrically conductive materials at very high speeds that does not require any contact between the test piece and the sensor. The New ECT sensor which can detect inner defects was developed regardless the condition of surface. This sensor is verified to do experiment which measure the loss of induced electromotive force. The loss of induced electromotive force was measured in 5.4% and this low frequency ECT device can detect internal defects at depth 20 mm.

Impedance Characteristics Analysis of Eddy Current Testing Sensor for T/R Probe Design (와전류탐상 T/R 프로브 제작을 위한 센서의 임피던스 특성해석)

  • Kim, Ji-Ho;Lee, Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2008.08a
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    • pp.566-569
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    • 2008
  • 와전류탐상(ECT) Transmit-Receive 프로브를 이용한 ECT 방법은 센서코일의 유도기전력의 변화를 관찰하여 피검사체의 결함이나 특성의 변화를 탐지해내는 방법이다. ECT T/R 프로브는 여러 개의 Pancake 코일로 구성되어있고, 각각의 코일은 Transmit 코일과 Receive 코일로 나뉜다. 본 논문은 실제 TH 프로브 제작에 앞서 동일한 특성을 갖는 와전류센서를 설계 및 제작하여 그 특성을 파악하였다. 와전류센서에 인가되는 시험주파수와 Lift-off의 변화에 대한 특성을 파악하고 와전류센서의 임피던스값을 산출하여 정규화 임피던스도를 그려 와전류센서의 특성을 살펴보았다.

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Application of Amorphous wire to ECT(Eddy Current Testing) Probe (아몰퍼스 와이어의 ECT probe 적용에 대한 검토)

  • Kim, Y.H.;Shin, K.H.;SaGong, Gun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.08a
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    • pp.47-51
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    • 2002
  • ECT(eddy currentign testing) is very effective technique to detect a flaw within a conductor. Co-based amorphous wire was used as a sensor head. The wire has almost 0 magneto-striction and high permeability. An uniform magnetic field was applied to 1mm thick copper plate and $25{\mu}m$ thick aluminum sheet conductor using spiral typed coil The size of the coil has $40mm{\times}40mm$ outer width and $8mm{\times}8mm$ inner width. The copper plate and aluminum sheet has 0.5mm and 0.1mm wide gap, respectively. The frequency range of applied field was 100kHz-600kHz. The induced voltage difference of 2.5mV was obtained in the maximum voltage and minimum one measured across the gap of the 1mm thick conductor. In the case of aluminum sheet, 0.4mV was obtained. From this results, the effectiveness of Co-based amorphous wire was confirmed in the ECT technique.

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The Electric Field Distribution Characteristic Of Outdoor ECT Using the Preventive Diagnostic Sensor (예방진단센서가 내장된 옥외용 ECT의 전계분포특성)

  • Lee, Han-Joo;Cho, Sung-Hoon;Jung, Eui-Hwan;Yoon, Jae-Hoon;Lim, Kee-Joo;Kang, Sung-Hwa
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.03b
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    • pp.27-27
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    • 2010
  • The exact partial discharge pulse should be measured in order to estimate the discharge source in the solid insulation and diagnose the degree of deterioration. Partial discharges generated in the insulation occur in the internal voids or at the edge of the insulation, have unique characteristics following the type and location. When external voltage is applied, Partial discharges occurred in the restrictively presented voids increase the quantity of electrical charge at the discharge onset voltage. The discharge characteristics have remained constant as space is filled by the impurity such as a compound of gases accompanied with discharge. In this study, How to design the insulation about the problems of the built-in diagnostics in the transformer is discussed by the interpretation of electric field.

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Study on Signal Processing in Eddy Current Testing for Defects in Spline Gear (스플라인 기어부 결함의 와전류검사 신호처리에 관한 연구)

  • Lee, Jae Ho;Park, Tae Sung;Park, Ik Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.3
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    • pp.195-201
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    • 2016
  • Eddy current testing (ECT) is commonly applied for the inspection of automated production lines of metallic products, because it has a high inspection speed and a reasonable price. When ECT is applied for the inspection of a metallic object having an uneven target surface, such as the spline gear of a spline shaft, it is difficult to distinguish between the original signal obtained from the sensor and the signal generated by a defect because of the relatively large surface signals having similar frequency distributions. To facilitate the detection of defect signals from the spline gear, implementation of high-order filters is essential, so that the fault signals can be distinguished from the surrounding noise signals, and simultaneously, the pass-band of the filter can be adjusted according to the status of each production line and the object to be inspected. We will examine the infinite impulse filters (IIR filters) available for implementing an advanced filter for ECT, and attempt to detect the flaw signals through optimization of system design parameters for detecting the signals at the system level.

Thickness evaluation of Cr coating fuel rod using encircling ECT sensor

  • Park, Jeong Won;Ha, Jong Moon;Seung, Hong Min;Jang, Hun;Choi, Wonjae
    • Nuclear Engineering and Technology
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    • v.54 no.9
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    • pp.3272-3282
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    • 2022
  • To improve the safety and life extension qualities of nuclear fuel rods which is currently made of zirconium (Zr) alloy, research on the application of chromium (Cr) coating was conducted. Cr coating has advantages such as increased corrosion resistance and reduced oxidation rate, but non-destructive thickness evaluation studies are needed to ensure the reliability of the steps taken to provide uniform coating thickness. Eddy current testing (ECT) is a representative non-destructive technique for such as thickness evaluation and surface defect inspection. To inspect changes in thickness at micron scale, the Swept Frequency Eddy Current Testing (SFECT) method was applied to select a frequency range sensitive to changes in thickness. The coating thickness was evaluated using changes in signals, such as that for impedance. In this study, basic research was performed to evaluate the thickness of the Cr coating on a rod using an encircling sensor and the SFECT technique. The sensor design parameters were determined through simulation, after which the new sensor was manufactured. A sensor capable of measuring the thickness of a non-uniformly Cr-coating rod was selected through an experiment evaluating the performance of the manufactured sensor. This was done using the impedance-difference of a Cr-coating rod and a Zr alloy rod. The possibility of evaluation of the Cr coating thickness was confirmed by comparing the experimental results with the selected sensor and the signals of the measured Cr-coating rod. All simulation results were verified experimentally.

Application and Design of Eddy Current based on FEM for NDE Inspection of Surface Cracks with Micro Class in Vehicular Parts (자동차부품의 마이크로급 표면크랙 탐상을 위한 FEM 를 기반한 와전류 센서 디자인 및 적용)

  • Im, Kwang-Hee;Lee, Seul-Ki;Kim, Hak-Joon;Song, Sing-Jin;Woo, Yong-Deuk;Na, Sung-Woo;Hwang, Woo-Chae;Lee, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.529-536
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    • 2015
  • A defect could be generated in bolts for a use of oil filters for the manufacturing process and then may affect to the safety and quality in bolts. Also, fine defects may be imbedded in oil filter system. So it is very important that such defects be investigated and screened during the multiple manufacturing processes. Therefore, in order effectively to evaluate the fine defects, the FEM simulations were performed to make characterization in the crack detection of the bolts and the parameters such as number of turns of the coil, the coil size, applied frequency were calculated based on the simulation results. Simulations were carried out for the defect signal of eddy current probe. Exciter and receiver were utilized. In this paper, the FEM simulations were performed in both bobbin-type and pancake-type probe, both probes were optimized under Eddy current FEM simulations and the results of calculation were discussed.

Zinc Loss Detection in ACSR Power Lines using the Removable Type of Eddy Current Sensor (착탈형 와류센서를 이용한 ACSR전선의 아연손실량 검출)

  • Jang, T.I.;Jo, S.B.;Kang, J.W.;Kang, Y.W.;Yang, B.M.
    • Proceedings of the KIEE Conference
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    • 2000.07c
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    • pp.1963-1965
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    • 2000
  • This paper deals with a problem of detecting the inner corrosion of the ACSR(Aluminum Conductor Steel Reinforced) power lines using a detector which consists of an ECT(Eddy Current Test) sensor, a constant current service, a signal processing unit, and a RF transmitter/receiver unit. The detector runs on the ACSR transmission line and inspects the corrosion of the conductor using the technic of the nondestructive eddy current test. The experimental result shows this detector can efficiently find the zinc loss in ACSR power lines.

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A Efficient Energy-Saving Forwarding Technique in Wireless Sensor Networks (무선센서네크워크에서 효율적인 에너지 절약 전송 기법)

  • Duc, Thang Le;Nguyen, Dang Tu;Shon, Min-Han;Choo, Hyun-Seung
    • Proceedings of the Korea Information Processing Society Conference
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    • 2011.04a
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    • pp.158-159
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    • 2011
  • Energy efficiency in wireless sensor networks (WSNs) is one significant factor that needs to be considered when making any designs or doing any enhancements on the communication protocol stack. In WSNs using traditional geographic routing, when a sensor node receives a data packet that needs to be transmitted to the sink, it will forward the packet to the neighbor node which is closest to the sink. The traditional geographic routing assumes that the link quality is always 100%. This may cause a bad result as per which we waste too many energy for retransmissions between the two nodes. Thus, the problem here is how to select such node as forwarder at most efficiently in the aspect of both energy consumption and the distance toward the destination. The better node we choose, the more energy we can conserve for the whole network. In this paper, we propose a next-hop forwarding selection metric, called Energy Consumption for Transmission (ECT), which can resolve the above problem in the best way.