• Journal of Power System Engineering
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• v.12 no.3
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• pp.72-77
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• 2008

This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

• Journal of Korea Foundry Society
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• v.8 no.3
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• pp.310-321
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• 1988

This study is aimed to investigate the effects of the multi-phase(ferrite-bainite-martensite) on the strengthening and toughening in ductile cast iron. All the specimen were austenitized at eutectoid transformation temperature range(${\alpha}+{\gamma}$) for 1hr and austempered at $300^{\circ}C$ and $400^{\circ}C$ for various holding time, and then quenched in iced water for multi - phase (${\alpha}-B-M$). When the volume fraction of martensite is below 15%, excellent maximum fracture load can be obtained due to strengthening by the fine martensite, but, with increasing of volume fraction over 15%, it was decreased drastically. The martensite size became finer and the shape of it changed from bar to spherical type with increasing of austempering holding time. The higher the austenitizing temperature is, the more preferential is the formation of austenite phase around the graphite nodules improving strength and toughness of austempered ductile cast iron.

• Journal of Korea Foundry Society
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• v.18 no.6
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• pp.593-603
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• 1998

Commercial ductile iron was coated with titanium and aluminum powders by low pressure plasma spraying and then irradiated with a $CO_2$ laser to produce anti-corrosive TiC composite layer. TiC carbides were precipitated homogeneously in a laser alloyed layer by in-situ reaction between carbon existed in the base metal and titanium with thermal sprayed coating. The formation of gas pores and brittle limited mixing zone with ledeburite microstructure in TiC composite layer were surpressed by the complementary alloying of aluminum. The hardness of TiC composite layer obtained by addition of titanium and aluminum was between 600 and 660 Hv, which was three times as high as the hardness of ferritic ductile iron. From the results of isothermal oxidation at 1123k for 24 hours in air, high temperature oxidation resistance of the TiC composite layer with aluminum was improved and doubled when compared with the TiC composite layer without aluminum.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.82-87
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• 2012

For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

• Journal of Korea Foundry Society
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• v.9 no.3
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• pp.228-236
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• 1989

The relationships between nodularity, tensile property and ultrasonic velocity were studied in ductile iron castings having similar matrix structure. Also, the effects of heat treatment and the number of graphite nodules on the ultrasonic velocity were investigated. The results were as follows 1. The ultrasonic velocity increased proportionally with increassing nodularity and tensile strength. 2. The ultrasonic velocity in annealed and normalized state decreased average 1.7% and 3.4% respectively than that in as cast state. 3. The ultrasonic velocity increased with increasing the number of graphite nodules. Therefore, ductile iron castings can be evaluated in the only case of castings having the same manufacturing history by ultrasonic velocity.

• Journal of Korea Foundry Society
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• v.25 no.2
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• pp.102-108
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• 2005

The ability and fading behavior of inoculant in ductile cast iron melt and the effect of minor element on them were investigated. The result obtanied on nodularization and the performance of inoculant were more distinct when the melt was treated and held at the high temperature range of $1450{\sim}1500^{\circ}C$ than at the lower one of $1350{\sim}1400^{\circ}C$. The performance of 5.2%Mg-Fe-Si alloy was the best of 4 nodularizers. That of Fe-75%Si(I) alloy was better than other 4 inoculants. The performance of the Fe-75%Si(I) inoculant was deteoriated by the addition of sulfur or bismuth. On the other hand, that was improved by the addition of cerium, even though its extent was not big.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.4
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• pp.67-71
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• 2012

The purpose of this study is to investigate cutting characteristics and wear behavior in FCD500 ductile cast iron turning with different cutting tools, tungsten-carbide and CBN. Mechanical property, cutting characteristics and the application to the real industrial area is the final purpose. FDC500 ductile cast iron is now widely used in the various commercial vehicle parts for increased machine abilities which accrue more tensile strength with lower hardness. Several studies have been fulfilled for the material and heat-treatment area, but few with the cutting characteristics and wear behavior in the turning area.

• Journal of Korea Foundry Society
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• v.13 no.1
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• pp.50-61
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• 1993

Retained austenite in matrix of austempered ductile iron has been well-known as a parameter in controlling mechanical properties, but investigation to obtain quantitative relationship with mechanical properties lack. Therefore, this study executed austempering treatment at various temperatures on ductile iron alloyed with Mo, Ni, Cu. In consequence, microstructure of retained austenite transformed coarse, and quantity increased according as austempering temperature increased. After heat-treatment, microstructure of specimen alloyed with Ni was fine, and toughness improved. At austempering temperature up to $400^{\circ}C$, carbide precipitation started in retained austenite. In consequence, afforded cause of hardness increase, a lot of increase did not arise for coarse structure.

• Journal of Korea Foundry Society
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• v.27 no.4
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• pp.159-166
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• 2007

Effects of alloying elements on the mechanical properties of 3.60wt%C-2.50wt%Si ductile cast iron with annealing and normalizing were investigated. Yield and tensile strengths were increased from 278 and 415 MPa to 316 and 440 MPa respectively as manganese content was increased upto 0.45wt% while elongation was decreased from 24.2 to 5.0%. The formers were increased and the latter was decreased with the increased amount of copper, molybdenum or nickel added. Meanwhile the tensile strength of annealed specimen was increased with the amount of alloying elements added, it was decreased by annealing. It was increased greatly by normalizing and the amount of alloying elements added except molybdenum.

• Journal of Korea Foundry Society
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• v.28 no.4
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• pp.170-174
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• 2008

Mechanical properties of high strength ductile cast iron for the brake caliper of truck were investigated. Meanwhile the nodularity and nodule count decreased respectively from 92 and 95 to 80% and $60/mm^2$ with increased thickness, the volume fractions of graphite, pearlite and ferrite didn't change much and were in the ranges of 12.0-13.5, 52.6-55.0 and 33.0-35.2, respectively. Hardness, tensile strength and elongation in the mechanical properties of the castings of brake caliper were BHN 241, 710 MPa and 9.5%, respectively.