• 한국주조공학회지
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• 제29권3호
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• pp.128-137
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• 2009

The effects of alloying elements on the mechanical properties of 3.6wt%C-2.6wt%C ductile cast iron poured into shell stack molds were investigated. The strength and hardness of the specimens obtained from the center layer in the 5-story stack mold were the lowest and those for other specimens were increased with increased distance from the center. The strength and hardness of the specimens obtained from the center layer were decreased with increased number of layers of the shell stack mold. The strength and hardness of the smaller specimens with the diameter of 9.5 mm were higher than those of 17.5 mm. On the other hand, the elongation of the former was lower than that of the latter. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of manganese and copper added, respectively. The strength and hardness were increased with the incrcased amount of molybdenum added to 0.40wt% and rather decreased with that to 0.80wt%. Those were greatly increased with the increased amount of tin added and the elongation was roughly decreased with it.

• 미래기술융합논문지
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• 제2권2호
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• pp.9-14
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• 2023

이 연구는 1050MPa급 경량 연성 주철 주관류 컨트롤 암을 개발하기 위한 첫 해의 결과를 보여줍니다. 첫째, 최적 설계 구조를 위한 레이아웃 설계 및 구성 요소 개발, 그리고 컨트롤 암 강성과 최적 구조 디자인 및 강건성 설계를 통해 예상 응력을 제어하는 중점 영역의 강건성을 달성합니다. 둘째, 높은 강성과 고성능 경량 구조를 반영하는 컨트롤 암을 개발합니다. 중공을 통해 소비자가 요구하는 설계와 강성을 충족시키기 위해 개발된 컨트롤 암은 코어 제작 공정을 개발합니다. 셋째, 최적의 합금 조성과 열처리 방법을 통해 철 합금 (Cu, Ni, Mo)의 양과 Austempered 열처리 및 조화 상태를 도출합니다. 넷째, 저강도, 고강성 구성 요소 개발을 위해 최적의 성형기술 개발을 통해 최적의 주조 기술 개발로 이어지는 구성 요소 개발을 위한 높은 강도의 주조 형성 기술을 개발하기 위한 시도를 합니다.

• 한국주조공학회지
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• 제2권3호
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• pp.2-15
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• 1982

In this study, the influenced of graphite shape on the boriding of cast iron and boride structure was investigated. Gray cast iron, ferritic and pearlitic ductile cast iron were borided at 750,850,900 and $950^{\circ}C$ for 1,3 and 5 hours by powder pack method with the mixture of $B_4C_9\;Na_2B_4O_7$, $KBF_4$ and Shc. The boride layer was consisted of FeB(little), $Fe_2B$ (main) and graphite. Some possibility of the existence of unknown Fe-B-C compound in the boride layer was suggested. And precipitates in the diffusion zone was $Fe_3(B,C)$. The concentration of Si and precipitation of $Fe_3(B,C)$ in the ${\alpha}$ layer raised the hardness of this Zone. The depth and hardness of boride layer increased with the increase of treating temperature and tim. But high temperature (over $950^{\circ}C)$ caused pore at graphite position and long treating time (5hrs) sometimes caused formation of graphite layer beneath the boride layer. So, for the practical application of borided cast iron, treating in short time and at low temperature was recommended. And for ductile cast iron, ferritizing or pearlitizing heat treatment was seemmed to be possible at the same time with boriding. The graphite in the boride layer was deeply concerned with the qualitx and characteristics of the boride layer. And it greatly influenced on the shape of the boride phase, structure of the boride layer. Generally speaking, the existance of graphite restrained the growth of the boride phase. But the boundary between the gsaphite and the matrix acted as the shortcut of boron diffusion. So, for gray cast iron, the graphite layed length-wise led the formation of boride layer.

• 한국주조공학회지
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• 제10권3호
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• pp.235-246
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• 1990

This study has been carried out to investigate into the rolling wear characteristics of austempered ductile iron under unlubricated dry rolling condition by Amsler type test with 9.09% sliding ratio. Wear amount is increased with increasing of ferrite and retained austenite and it has been found that the amount of rolling wear is decreased when the hardness of matrix are higher. The rolling life up to generation of abnormal condition is conspicusly increased and amount of rolling wear is increased asrolling revolutionis increased and wear of austempered ductile ironunder dry rolling condition. Matrix has been obtained to upper bainite, low bainite at heat treatment, obtained to bull`s eye structure at as cast. It has been found that the amount of rolling wear is decreased when the tensile strength of the casting are increased and then the rolling life up to generation of abnormal wear in conspicuously increased and amount of wear was intend to graphite content.

• 산업기술연구
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• 제19권
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• pp.75-79
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• 1999

Rotary bending fatigue tests were performed to investigate the effects of 2-phase matrix structure on fatigue limit with prepared specimens in high strength ductile irons. Two types of the specimens with different microstructures have been used. Series A has sorbite and series B has bainite. Fatigue limits of both specimens are improved comparing with as cast specimen. The fatigue limit is higher in series B than in series A. The reason why the fatigue limit of series A shows inferiority to that of series B is due to the transition of micro fatigue cracks to mesocrack occurs very rapidly, so increased stress intensity factor drives the fatigue crack growth. The higher fatigue limit of series B which has bainite is caused by the ${\gamma}$ layer contained in microstructure impede the rapid growth of micro fatigue crack to mesocrack and ${\alpha}$ layer around graphite has the higher capacity for the absorption of plastic deformation energy than sorbite.

• 한국주조공학회지
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• 제11권3호
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• pp.228-235
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• 1991

The Effects of the matrix structures and the amount of the retained austenite in austempered ductile iron(ADI) which contains Ni, Cu and Mo on fracture characteristics were inverstigated. The structures were changed from lower bainite to mixture of Lower and upper bainite, and then to upper bainite as austempering temperature increased. A higher austempering temperature yielded lower tensile strength and hardness, but higher impact valve and $K_{IC}$. In addition, the amount of the retained austenite increased with the austempering temperatures. Fracture surface showed a fibrous pattern and a dimple pattern with increasing the retained austenite amount.

• 한국기계가공학회지
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• 제11권5호
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• pp.8-12
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• 2012

Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.998-1002
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• 1997

This study has been performed to predict beam absorption with analysis of temperature field by using a FEM in co /sab 2/ laser hardening and to invesrigate into some effects of power density and travel speed of laser beam on the microstructure and hardness of ductile cast iron treated by laser surface hardening technique. Optical micrograph has shown that large martensite and small amount of retained austenite appear in inside hardened zone. Hardness measurement has revealed that the range of maximum hardness value is Hv=415 .+-. 10. The power density increases and the travel speed decreases, the depth of hardened zone increases due to increase of input power density.

• 한국주조공학회지
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• 제10권5호
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• pp.408-416
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• 1990

The application of this new design approach called fracture mechanics allow one to determine the maximum allowable stress from the knowledge of the largest expected flow size and the plane strain fracture toughness of a material. In this study we examined the relation between retained austenite, mechanical property and fracture toughness accompanied by austempering heat treatment. Fracture toughness values and retained austenite volume were higher with the ADI(austempered ductile iron) which were austempered at $380^{\circ}C$ than austempered at $320^{\circ}C$. Additionally, fracture toughness values were increased for 1~2 hour austempering time but it was slowly decreased for 5 hour ADI maintaining the predominant fracture toughness($K_{IC}:83MPa{\sqrt{m}}$) is obtained following condition, namely, austempering temperature and time ($380^{\circ}C$ and 1 hour).

• 한국주조공학회지
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• 제24권2호
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• pp.101-107
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• 2004

회주철 및 구상흑연주철에 있어서 압탕방안 및 합금원소가 수축결함의 생성에 미치는 영향을 연구하였다. 두 종류의 압탕방안으로 실린더형상의 계단상시편을 제조하였으며 회주철의 경우 5조성(ISO 150, 200, 250, 300, 350), 구상흑연주철의 경우 6조성(SG 10, 20, 30, 40, 50, 60)을 사용하였다. 회주철 및 구상흑연주칠 공히, 1차 압탕방안의 경우 액상수축에 의한 1차수축결함이 후육부의 표면에 발생하였으며 수축결함의 내면은 매끄러웠다. 회주철의 경우 응고수축에 의한 2차수축결함은 생성되지 않았으나 구상흑연주철의 경우 모든 시편의 내부열점에 2차수축결함이 발생하였고 그 내면은 거칠었다. 2차압탕방안의 경우 회주철의 모든 시편에서는 1차 및 2차수축결함이 발생되지 않았다. 그러나 구상흑연주철의 경우 탄화물 생성원소가 첨가된 SG 40, 50 및 60의 3조성에서 2차수축결함이 열점에 생성되었다. 견고한 ���V주형을 사용하였기 때문에 주형벽이동으로 인한 표면팽창은 어느 경우에도 관찰되지 않았다.