• Title/Summary/Keyword: Ductile Material

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Assessment of Material Degradation of High-Temperature Components for Process Plant by Grain Boundary Etching Method (입계부식법에 의한 공정설비 고온요소의 재질열화 평가)

  • Han Sang In;Yoon Kee Bong;Kim Ji Yoon;Chung Se Hi
    • Journal of the Korean Institute of Gas
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    • v.2 no.1
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    • pp.74-82
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    • 1998
  • The grain boundary etching method as a technique for assessing degradation of structural materials used at elevated temperature has received much attention since it is simple, inexpensive and easy to apply to real plant components. In this study, the technique is applied to some aged petroleum and chemical plant components such as reactors and drums. As a degradation parameter, intersection number ratio ($N_i/N_o$), is employed. The intersection number ratio ($N_i/N_o$) is defined as the ratio of intersection number ($N_i$) obtained from 5-minute picric acid etched surface to the number ($N_o$) obtained from Nital etched surface. In order to study degradation level, several relationships were measured such as the correlation between shift in ductile brittle transition temperature, $({\Delta}DBTT)_{sp}$ and intersection number ratio, ($N_i/N_o$) and the correlation between the measured ($N_i/N_o$) values and Larson-Miller Parameter values.

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The Strength Characteristics of PVA Fiber Reinforced CSG Materials (PVA섬유 보강 CSG 재료의 강도특성)

  • Jin, Guang-Ri;Kim, Ki-Young;Quan, He-Chun;Kim, Kyu-Won
    • Journal of the Korean Geotechnical Society
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    • v.29 no.12
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    • pp.95-104
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    • 2013
  • Recently, application of CSG is increasing in various design construction projects. At the initial stage of cementation CSG materials show the same mechanical characteristics as soil, however, as the cementation process develops, CSG materials gradually reveal material characteristics of concrete. The hardened CSG manifests elastic behavior such as maximum strength at small strain range and rapid brittle failure. In this research, PVA fiber stiffeners were used in order to: (1) reduce such brittle behavioral characteristics; (2) improve the relatively weak tension performance of CSG materials. The binding strength between the bed materials and fiber prevents rapid brittle failure and increases tensional strength of fiber reinforced CSG materials.Test results show that fiber reinforcement alone could induce the stress-strain characteristics of CSG materials from brittle failure to ductile failure and also increase the residual strength.

Ballistic Properties of Zr-based Amorphous Alloy Surface Composites Fabricated by High-Energy Electron-Beam Irradiation (고에너지 전자빔 투사방법으로 제조된 Zr계 비정질 합금 표면복합재료의 탄도충격 성능)

  • Do, Jeonghyeon;Jeon, Changwoo;Nam, Duk-Hyun;Kim, Choongnyun Paul;Song, Young Buem;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1047-1055
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    • 2010
  • The objective of this study is to investigate the ballistic properties of Zr-based amorphous alloy surface composites fabricated by high-energy electron-beam irradiation. The mixture of Zr-based amorphous powders and $LiF+MgF_2$ flux powders was deposited on a pure Ti substrate, and then an electron beam irradiated this powder mixture to fabricate a one-layer surface composite. A four-layer surface composite, in which the composite layer thickness was larger than 3 mm, was also fabricated by irradiating the deposited powder mixture by an electron beam three times on the one-layer surface composite. The microstructural analysis results indicated that a small amount of fine crystalline particles were homogeneously distributed in the amorphous matrix of the surface composite layer. According to the ballistic impact test results, the surface composite layers effectively blocked a fast traveling projectile, while many cracks were formed at the composite layers, and thus the surface composite plates were not perforated. The surface composite layer containing ductile ${\beta}$ dendritic phases showed a better ballistic performance than the one without dendrites because dendritic phases hindered the propagation of shear bands or cracks.

Comparison of Microstructure & Mechanical Properties between Mn-Mo-Ni and Ni-Mo-Cr Low Alloy Steels for Reactor Pressure Vessels (원자로 압력용기용 Mn-Mo-Ni계 및 Ni-Mo-Cr계 저합금강의 미세조직과 기계적 특성 비교)

  • Kim, Min-Chul;Park, Sang Gyu;Lee, Bong-Sang
    • Korean Journal of Metals and Materials
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    • v.48 no.3
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    • pp.194-202
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    • 2010
  • Application of a stronger and more durable material for reactor pressure vessels (RPVs) might be an effective way to insure the integrity and increase the efficiency of nuclear power plants. A series of research projects to apply the SA508 Gr.4 steel in ASME code to RPVs are in progress because of its excellent strength and durability compared to commercial RPV steel (SA508 Gr.3 steel). In this study, the microstructural characteristics and mechanical properties of SA508 Gr.3 Mn-Mo-Ni low alloy steel and SA508 Gr.4N Ni-Mo-Cr low alloy steel were investigated. The differences in the stable phases between these two low alloy steels were evaluated by means of a thermodynamic calculation using ThermoCalc. They were then compared to microstructural features and correlated with mechanical properties. Mn-Mo-Ni low alloy steel shows the upper bainite structure that has coarse cementite in the lath boundaries. However, Ni-Mo-Cr low alloy steel shows the mixture of lower bainite and tempered martensite structure that homogeneously precipitates the small carbides such as $M_{23}C_6$ and $M_7C_3$ due to an increase of hardenability and Cr addition. In the mechanical properties, Ni-Mo-Cr low alloy steel has higher strength and toughness than Mn-Mo-Ni low alloy steel. Ni and Cr additions increase the strength by solid solution hardening. In addition, microstructural changes from upper bainite to tempered martensite improve the strength of the low alloy steel by grain refining effect, and the changes in the precipitation behavior by Cr addition improve the ductile-brittle transition behavior along with a toughening effect of Ni addition.

The effect of three-variable viscoelastic foundation on the wave propagation in functionally graded sandwich plates via a simple quasi-3D HSDT

  • Tahir, Saeed I.;Tounsi, Abdelouahed;Chikh, Abdelbaki;Al-Osta, Mohammed A.;Al-Dulaijan, Salah U.;Al-Zahrani, Mesfer M.
    • Steel and Composite Structures
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    • v.42 no.4
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    • pp.501-511
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    • 2022
  • Earthquake Resistant Design Philosophy seeks (a) no damage, (b) no significant structural damage, and (c) significant structural damage but no collapse of normal buildings, under minor, moderate and severe levels of earthquake shaking, respectively. A procedure is proposed for seismic design of low-rise reinforced concrete special moment frame buildings, which is consistent with this philosophy; buildings are designed to be ductile through appropriate sizing and reinforcement detailing, such that they resist severe level of earthquake shaking without collapse. Nonlinear analyses of study buildings are used to determine quantitatively (a) ranges of design parameters required to assure the required deformability in normal buildings to resist the severe level of earthquake shaking, (b) four specific limit states that represent the start of different structural damage states, and (c) levels of minor and moderate earthquake shakings stated in the philosophy along with an extreme level of earthquake shaking associated with the structural damage state of no collapse. The four limits of structural damage states and the three levels of earthquake shaking identified are shown to be consistent with the performance-based design guidelines available in literature. Finally, nonlinear analyses results are used to confirm the efficacy of the proposed procedure.

A Study on the Charpy Impact Performance of Structural Steel Considering the Leakage of Cryogenic Liquefied Gas (극저온 액화가스 누출에 의한 선체 구조용 강재의 샤르피 충격성능에 관한 연구)

  • Dong Hyuk Kang;Jeong-Hyeon Kim;Seul-Kee Kim;Tae-Wook Kim;Doo-Hwan Park;Ki-Beom Park;Jae-Myung Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.333-340
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    • 2023
  • Environmental regulations are being strengthened worldwide to solve global warming. For this reason, interest in eco-friendly gas fuels such as LNG and hydrogen is continuously increasing. However, when adopting eco-friendly gas fuel, liquefying at a cryogenic temperature is essential to ensure economic feasibility in storage and transportation. Although austenitic stainless steel is typically applied to store cryogenic liquefied gas, structural steel can experience sudden heat shrinkage in the case of leakage in the loading and unloading process of LNG. In severe cases, the phase of the steel may change, so care is required. This study conducted Charpy impact tests on steel material in nine different temperature ranges, from room to cryogenic temperatures, to analyze the effects of cryogenic liquefied gas leaks. As a result of the study, it was not easy to find variations in ductile to brittle transition temperature (DBTT) due to the leakage of cryogenic liquefied gas. Still, the overall impact toughness tended to decrease, and these results were verified through fracture surface analysis. In summary, brittle fracture of the steel plate may occur when a secondary load is applied to steel for hull structural use exposed to a cryogenic environment of -40 ℃ or lower. Therefore, it needs to be considered in the ship design and operating conditions.

Reinforcement Effect of Steel-Concrete Composite Group Piles by Numerical Analysis (수치해석을 이용한 강관합성 무리말뚝의 보강효과 분석)

  • Chung, Moon-Kyung;Lee, Si-Hoon;Lee, Ju-Hyung;Kwak, Ki-Seok;Kim, Sung-Ryul
    • Journal of the Korean Geotechnical Society
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    • v.26 no.11
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    • pp.29-38
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    • 2010
  • The steel pipe of steel-concrete composite piles increases the pile strength and induces the ductile failure by constraining the deformation of the hiller concrete. In this research, the load-movement relations and the reinforcement effect by the outer steel pipe in the steel-concrete composite pile were analyzed by performing three-dimensional numerical analyses, which can simulate the yielding behavior of pile material and the elasto-plastic behavior of soils. The parameters analyzed in the study include three pile materials of steel, concrete and composite, pile diameter, pile distance and loading direction. The results showed that the axial capacity of the composite pile was about 90% larger than that of the steel pipe pile while similar to that of the concrete pile. At the allowable movement criteria, the horizontal capacity of the composite pile was about 50% lager than that of the steel pile and about 22% larger than that of the concrete pile.

Applicability of Steel-Concrete Composite Drilled Shafts by Pile Loading Tests (말뚝 재하시험을 이용한 강관합성 현장타설말뚝의 적용성 분석)

  • Lee, Ju-Hyung;Chung, Moon-Kyung;Kwak, Ki-Seok;Kim, Sung-Ryul
    • Journal of the Korean Geotechnical Society
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    • v.26 no.11
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    • pp.111-123
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    • 2010
  • The steel pipe of steel-concrete composite drilled shafts increases the pile strength and induces the ductile failure by constraining the deformation of the inner concrete. In this research, pile loading tests were performed to analyze the field applicability of a steel-concrete composite drilled shafts. The test ground consisted of 5~7 m thick soil underlying rock mass. The test piles consisted of two steel-concrete composite drilled shafts, which were the concrete filled steel pipe piles with the diameter of 0.508 m, and a concrete pile with the same diameter. The test results showed that the boundary between the upper steel composite section and the lower concrete section was structurally weak and needs to be reinforced by using a inner steel cage. If the boundary is located in deep depth, which is not influenced by lateral load, the allowable strength of the lower concrete section increases, so an economical design can be performed by increasing the design load of steel-concrete composite drilled shafts.

Investigating the effect of using three pozzolans (including the nanoadditive) in combination on the formation and development of cracks in concretes using non-contact measurement method

  • Grzegorz Ludwik Golewski
    • Advances in nano research
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    • v.16 no.3
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    • pp.217-229
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    • 2024
  • This paper presents results of visual analysis of cracks formation and propagation of concretes made of quaternary binders (QBC). A composition of the two most commonly used mineral additives, i.e. fly ash (FA) and silica fume (SF) in combination with nanosilica (nS), has been proposed as a partial replacement of the cement. The principal objective of the present study is to achieve information about the effect of simultaneous incorporation of three pozzolans as partial replacement to the OPC on the fracture processes in concretes made from quaternary binders (QBC). The modern and precise non-contact measurement method (NCMM) via digital image correlation (DIC) technique was used, during the studies. In the course of experiments it was established that the substitution of OPC with three pozzolans including the nanoadditive in FA+SF+nS FA+SF+nS combination causes a clear change of brittleness and behavior during fractures in QBCs. It was found that the shape of cracks in unmodified concrete was quasi-linear. Substitution of the binder by SCMs resulted in a slight heterogeneity of the structure of the QBC, including only SF and nS, and clear heterogeneity for concretes with the FA additive. In addition, as content of FA rises throughout each of QBC series, material becomes more ductile and shows less brittle failure. It means that an increase in the FA content in the concrete mix causes a significant change in fracture process in this composite in comparison to concrete with the addition of silica modifiers only.

A Study on the High Frequency Ultrasonic Attenuation Characterization in Artificially Aging Degraded 2.25Cr-1Mo Steel (2.25Cr-1Mo 강 인공 열화재의 고주파수 초음파 감쇠특성에 관한 연구)

  • Park, Ik-Keun;Park, Un-Su;Kim, Chung-Seok;Kim, Hyun-Mook;Kwun, Sook-In;Byeon, Jai-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.439-445
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    • 2001
  • The destructive method is reliable and widely used lot the estimation of material degradation but, it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials used at high temperature by nondestructive evaluation such as electric resistance method, replica method, Barkhausen noise method, electro-chemical method and ultrasonic method are strongly desired. Ultrasonic nondestructive evaluation technique has been reported good to attain efficiency of measurement, high sensitivity of measurement, and rapidity and reliability of result interpretation. In this study, it was verified experimentally the feasibility of the evaluation of degraded 2.25Cr-1Mo steel specimens which were prepared by the isothermal aging heat treatment at $630^{\circ}C$ by high frequency longitudinal wave method investigating the change of attenuation coefficient by FFT analysis and wavelet transform. Because of carbide precipitation increase and spheroidization near grain boundary of microstructure to aging degradation, attenuation coefficient had a tendency to increase as degradation proceeded. It was identified possibly to evaluate degradation using the characteristics of high-frequency ultrasonics. Frequency dependence of ultrasonic attenuation coefficient to aging degradation appeared large, which made sure that attenuation coefficient is an important parameter for evaluation of aging degradation.

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