• Title/Summary/Keyword: Drying Furnace

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Study on CFD Analysis of Dying Plant with Rotary Kiln Type for Eco-Industrial Park (로타리 킬른형 건조로 열유동 해석에 관한 연구)

  • Kang, Woo-Jung;Hwang, Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.61-68
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    • 2009
  • This paper presents the numerical analysis of process of sludge drying to know the characteristics of design parameters and develop the new process plant. Finite volume method and $k-{\varepsilon}$ turbulence model were used to analogy the sludge drying furnace. It has been attempted to perform the disposal of sewage sludge such as simple reclaiming and dumping in sea and incineration. Currently, these methods are restricted by national or international government regulations. The drying process is adopted as an effective method for sewage sludge treatment. However sewage sludge makes it difficult to treat with a large volume at the real drying process plant because of its own complicated physical, chemical, and thermal properties. The final design value of moisture content with 10% of the dried sludge can be obtained through the simulated outputs in this study.

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Mechanical Properties of Concrete Containing Blast Furnace Slag according to CBS Dust Replacement Ratio (CBS Dust 치환율에 따른 고로슬래그 다량치환 콘크리트의 역학적 특성)

  • Sin, Se-Jun;Han, Jun-Hui;Lee, Young-Jun;Lee, Dong-Joo;Lee, Jun-Seok;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.38-39
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    • 2019
  • Mechanical properties of concrete containing furnace slag according to the CBS Dust Replacement Ratio were analyzed. The experimental study found that the compressive strength was excellent in the early age when the CBS Dust was replaced, and the drying shrinkage was excellent, and the replacement of CBS Dust 5% on the concrete containing the furnace slag would have a positive effect.

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Drying shrinkage of Non-Sintered Cement Concrete with various curing condition (양생조건 변화에 따른 비소성 시멘트 콘크리트의 건조수축)

  • Mun Kyoung-Ju;Park Won-Chun;Soh Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.357-360
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    • 2005
  • This research investigates the drying shrinkage of non-sintering cement(NSC) matrix added phosphogypsum(PG) and waste lime(WL) to granulated blast furnace slag(GBFS) as sulfate and alkali activators with various curing condition. The experimental results are follow: When the moisture is fully supplied at the early curing age, there is effect which carries out abundant generation of the ettringite which is an expansion nature mineral, and compensates for contraction with a chemical prestress concept.

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Physical Properties and Drying Shrinkage of Concrete Using Shrinkage Reducing Admixtures (수축저감제를 사용한 콘크리트의 물성변화 및 건조수축 저감 특성)

  • Han, Cheon-Goo;Song, Seung-Heon
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.3 s.17
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    • pp.101-107
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    • 2005
  • This paper reports the contribution of Shrinkage reducing admixture(SRA) to the physical properties and drying shrinkage of concrete. Dosage of SRA is varied with. For the properties of fresh concrete, an increase in SRA dosage results in a decrease in fluidity and air content, while setting time is accelerated. For the properties of hardened concrete, the incorporation of mineral admixture leads to a decrease in compressive strength at early age, whereas after 28 days, the incorporation of fly ash(FA) and blast furnace slag(BS) has greater compressive strength than conventional concrete without admixture. The use of SRA results in a decrease in compressive strength. The incorporation of SRA with every $1\%$ increase causes the decrease of compressive strength by as much as $3\~6\%$. For drying shrinkage properties, the incorporation of FA and BS reduces drying shrinkage slightly. The use of SRA also decreases drying shrinkage. Every $1\%$ of increase in SRA dosage can reduce drying shrinkage by as much as $10\~15\%$

Assessment of the Hydraulic Conductivity of the Furnace Slag Coated with the Mixture of Bentonite-sepiolite-guargum under Sea Water Condition (벤토나이트-해포석-구아검 혼합물질이 코팅된 제강슬래그의 해수에 대한 투수성 평가)

  • Cheong, Eui-Seok;Rhee, Sung-Su;Woo, Hee-Soo;Park, Jun-Boum
    • Journal of Soil and Groundwater Environment
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    • v.16 no.4
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    • pp.1-9
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    • 2011
  • Bentonite has been generally used as vertical cutoff barrier material and reported to have several problems regarding its low workability, drying shrinkage cracking by particle cohesion, and ineffective waterproof ability under sea water condition. In this study, the particle sealant, the furnace slag coated by the mixture of bentonite, sepiolite and guargum, was developed to compensate these weak points and the hydraulic conductivity of the particle sealant was evaluated. Drying shrinkage cracking and swelling index was estimated to find the optimal mixing ratio of bentonite, sepiolite and guargum. The hydraulic conductivity of the particle sealants having different amount of sealant (bentonite-sepioliteguargum mixture) coating the furnace slag was estimated using the rigid wall permeameter and flexible wall permeameter. The results showed that drying shrinkage cracking was not found in the bentonite-sepiolite mixture with 20% sepiolite contents and the results from free swelling tests for the sealant having 1 : 0.025, 1 : 0.05 and 1 : 0.075 of weight ratios of bentonite-sepiolite mixture and guargum under simulated sea water condition were higher than those for the bentonitesepiolite mixture without guargum under tap water condition. These three sealants were coated on the furnace slag with 50% and 60% of sealant in the particle sealant and the hydraulic conductivity was estimated. In the cases of the particle sealants having 20% sepiolite in the bentonite-sepiolite mixture and 1 : 0.075 weight ratio of the bentonite-sepiolite mixture and guargum, the hydraulic conductivity from the rigid wall permeameter was below $1.0{\times}10^{-7}$ cm/sec under simulated sea water condition. The hydraulic conductivity of the particle sealant having $1.0{\times}10^{-6}$~$1.0{\times}10^{-7}$ cm/sec by the rigid wall permeameter was estimated using the flexible wall permeameter and found to be below $1.0{\times}10^{-7}$ cm/sec.

Improved Drying Process for Electrodes in Production of Lithium-Ion Batteries for Electric Vehicles (전기자동차용 리튬이온 전지의 제조공정을 위해 개선된 극판 건조 기술)

  • Jang, Chan-Hee;Lee, Jae-Chon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.37-45
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    • 2018
  • An electric vehicle is an environmentally friendly vehicle because there is no exhaust gas, unlike gasoline automobiles. On the other hand, because the electric vehicle is driven by electric power charged in batteries, the distance to go through a single charge depends on the energy density of the batteries. Therefore, a lithium-ion battery with a high energy density is a good candidate for batteries in electric vehicles. Because the electrode is an essential component that governs the efficiency of a lithium-ion battery, the electrode manufacturing process plays a vital role in the entire production process of lithium-ion batteries. In particular, the drying process during the electrode manufacturing process is a critical process that has a significant influence on the performance. This paper proposes an innovative process for improving the efficiency and productivity of the drying process in electrode manufacturing and describe the equipment design method and development results. In particular, the design procedure and development method for enhancing the electrode adhesion power, atmospheric pressure superheated steam drying technology, and drying furnace slimming technologies are presented. As a result, high-speed drying technology was developed for battery electrodes through the world's first turbo dryer technology for mass production using open/integrated atmospheric pressure superheated steam. Compared to the conventional drying process, the drying furnace improved the productivity (Dry Lead Time $0.7min{\rightarrow}0.5min$).

Reuse of Exhaust Heat and Improvement in Fuel Efficiency of Grain Dryer (곡물(穀物) 건조기(乾燥機)의 배기열(排気熱) 재이용(再利用) 및 열효율(熱効率) 개선(改善)에 관(關)한 연구(硏究))

  • Keum, Dong Hyuk;Lee, Yong Kook;Lee, Kyou Seung;Han, Jong Ho
    • Journal of Biosystems Engineering
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    • v.9 no.2
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    • pp.65-73
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    • 1984
  • While most of researches on the performance of high temperature grain dryer have dealt mainly with improving dryer capacity and drying speed during the last twenty years, energy efficiency, in fact, has not been emphasized. Current fuel supplies and energy cost have shifted the emphasis to reducing the energy consumption for grain drying while maintaining dryer capacity and grain quality. Since the energy input for drying is relatively large, the recovery and reuse of at least part of the exhaust energy can significantly reduce the total energy consumption in existing drying systems. Unilization of exhaust heat in grain dryer either through direct recycling or by a thermal coupling in heat exchanger have been subject of a number of investigators. However, very seldom research in Korea has been done in this area. Three drying tests(non-recycling, 0.22 recycle ratio, and 0.76 recycle ratio)were performed to investigate the thermal efficiency and heat loss factors of continuous flow type dryer, and to analyze the effect of recycle ratio (weight of exhaust air recycled/total weight of input air) on the energy requriements for rough rice drying. The test results showed that when the exhaust air was not recycled, the energy lost from furnace was 15.3 percent of input fuel energy, and latent and sensible heat of exhaust air were 61.4 percent and 11.2 percent respectively. The heat which was required in raising grain temperature and stored in dryer was relatively small. As the recycle ratio of exhaust air was increased, the drying rate was suddenly decreased, and thermal efficiency of the kerosene burner was also decreased. Drying test with 0.76 recycle ratio resulted in 12.4% increase in fuel consumption, and 38.4% increase in electric power consumption as compared to the non-recycled drying test. Drying test of 0.22 recycle ratio resulted in 6.8% saving in total energy consumption, 8.0% reduction in fuel consumption, and 2.5% increase in electric power consumption as compared to the non-recycled drying test.

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A fundamental Study on the properties of Concrete by using the Rapid Hardening Blast Furnace Slag Cement (조강슬래그시멘트를 이용한 콘크리트의 기초물성에 관한 연구)

  • 김진춘;최광일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.72-77
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    • 1995
  • Blast-furnace slag cement has been used widely as a structural material due to the latent hydraulicity of granulated ground blast furnace slag(GGBS)for a long time as The wall as ordinary portland cement. In this study, based on the fundamental investigation on the high strength and high durable concrete using the high fineness GGBS the following remarks can be made. 1) The average desired strenth of concrete is Or=600~800kg/$\textrm{cm}^2$. 2) The above high strength concrete using the high fineness GGBS is more workable than those using only OPC. 3) The adiabatic temperature and drying shringkage decrease, so the density and resistance to sea water attack increase as results. 4)The unit cement content and unit air entrained admixture at the same desired strength of concrete decrease, so the economical high strength concrete can be manufactured from using the high fineness GGBS.

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A Study on the Design of Filter Assembly Automation System (Filter 조립 자동화 시스템 설계에 관한 연구)

  • Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.111-117
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    • 2008
  • An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. By that automation procedure, it is expected to enhance working environment such as reducing laboring load, harmful gas, and burning scald. Furthermore, this automation process also minimizes via standardization of manufacturing process so that it may increase productivity and reliability. An automation process of filter unit is presented for the application of the assembling procedure and dry furnace work. Filter automation process also gives a good quality and productivity by simplifying to only one line from the complicated process such as filter cutting$\rightarrow$ adhering$\rightarrow$fabricating in a very small space. It is found that a new conceptual design of dry furnace shows the better quality like uniform heat distribution compared to the conventional design. It is also found that the present design gives a better working environment by adding cooling system.

A Study of Properties of Drying Shrinkage and Creep of Concrete Incorporating Hwangtoh and Blast Furnace Slag (황토와 고로슬래그를 첨가한 콘크리트의 건조수축 및 크리프 특성에 관한 연구)

  • Kang, Hong-Ki;Yang, Keun-Hyeok;Lee, Young-Ho;Hwang, Hey-Zoo;Chung, Heon-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.612-615
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    • 2004
  • The objective of this experimental study was to understand inelastic strain of concrete incorporating hwangtoh or combination of hwangtoh and slag. Main variables were replacement level of admixtures, hwangtoh and slag. We studied the properties of concrete such as heat of hydration, drying shrinkage and creep according to the replacement level of hwangtoh and slag. Test results showed that the heat of hydration of concrete decrease with increasing hwangtoh and slag replacement. Also drying shrinkage and creep of concrete increase with increasing hwangtoh replacement.

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