• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.79.1-84
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• 1995

The thermal analysis method containing micro drilling characteristic is proposed for the first time. There are such problems in thermal analysis of micro hole drilling as the thermal modeling complexity of drilling process and the undesirable micro drilling characteristic. Especially, the undesirable micro drilling characteristic prevents our using conventional thermal modeling. To model the thermal behavior of the micro drilling process, the finite different method, where heat source vectors are distributed by the measured rhrust and torque, is proposed. This method agrees with thermal behavior of the real system. And, it enable to predict the temperature field near the drill during. The validity of this method is verified in comparing with experimental results.

• 동력기계공학회지
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• 제2권2호
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• pp.73-80
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• 1998

The identification of drilling joint dynamics which consists of drilling and structural dynamics and the on-line time series detection of malfunction process is substantial not only for the investigation of the static and dynamic characteristics but also for the analytic realization of diagnostic and control systems in drilling. Therefore, We have discussed on the comparative assessment of two recursive time series modeling algorithms that can represent the drilling operation and detect the abnormal geometric behaviors in precision roundshape machining such as turning, drilling and boring in precision diemaking. For this purpose, simulation and experimental work were performed to show the malfunctional behaviors for drilling operation. For this purpose, a new two recursive approach (Recursive Extended Instrument Variable Method : REIVM, Recursive Least Square Method : RLSM) may be adopted for the on-line system identification and monitoring of a malfunction behavior of drilling process, such as chipping, wear, chatter and hole lobe waviness.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2023년도 가을학술발표대회논문집
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• pp.15-16
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• 2023

In this paper, we aimed to develop a new method for diagnosing the depth of neutralization in architectural and civil engineering structures using the core drilling method, which combines the speed of drilling with the accuracy of core ringing. When compared to the drilling method, the core drilling method showed a lower measurement deviation of 1-2mm (7.6%) in confirming the depth of neutralization. This is believed to be a result of potential interference during the sample collection process in the drilling method, where the drill may pass through aggregates, leading to overestimation, as indicated in previous studies. The rapid evaluation of neutralization using the core drilling method serves as an alternative to address the issues associated with both drilling and core ringing methods in diagnosing the depth of neutralization. It offers a solution to the inaccuracy caused by coarse aggregates and the cumbersome post-processing steps required for neutralization diagnosis. Our proposed technique aims to provide an accurate and expedited diagnosis of neutralization depth without the need for additional processes.

• 한국지반환경공학회 논문집
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• 제17권9호
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• pp.13-20
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• 2016

본 연구에서는 PRD 방식으로 암반천공을 위해 사용되는 두 공법, 즉 T-4 천공 공법과 암반 이중천공 공법에 대한 현장계측을 실시하고 각 공법의 적용으로부터 발생된 진동, 소음, 천공속도 및 천공수직도를 조사하였으며 그 결과를 비교 및 분석하였다. 이를 바탕으로 두 공법에 관한 관련 계측자료를 제공하고 그 차이점을 파악하여 향후 암반천공으로 인한 주변 민원피해를 최소화하고 천공의 효율을 향상 시키고자 함에 그 목적이 있다. 본 연구에서 제한된 현장계측을 토대로 비교한 결과 암반 이중천공 공법이 T-4 천공 공법에 비해서 진동 및 소음이 보다 작게 발생하는 특징을 나타냈으며 이와 더불어 천공속도와 천공수직도는 더 양호한 특징을 가지는 것으로 나타났다.

• 한국생산제조학회지
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• 제9권2호
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• pp.36-44
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• 2000

In this paper drill shape and cutting conditions for environmentally conscious dry drilling of A319 Al-alloy are studied by experimental method. The experiment is planned with Taguchi's method that is based on the orthogonal array of design factors. The result is summarized as follows (1) Drill geometry optimization can increase the number of holes in dry drilling and also large helix angle and large point angle are desirable in dry drilling. (2) It is found that cutting conditions that is cutting speed and feed rate are closely related to the drill geometry(3) For dry drilling of Al-alloys drill shape and cutting conditions are selected and tested by experimental method. But it is found that the perfect dry drilling is difficult because of the machining characteristics of Al-alloys and so new machining method such as minimal lubricant application is required.

• 대한기계학회논문집
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• 제18권12호
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• pp.3175-3184
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• 1994

The high strength and wear-resistant metal bonded diamond wheel was applied to the drilling process of carbon fiber reinforced plastics (CFRP), The helical-feed drilling method was use for the first time to overcome the limit of drilling depth of the conventional drilling process and to improve the dressing of the wheel. The helical-feed drilling method was found effective at high cutting speed without the limit of drilling depth.

• 한국정밀공학회지
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• 제15권6호
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• pp.40-47
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• 1998

Drilling is an indispensable process in manufacturing of the die and mould and the other mechanical parts which needs high dimensional and surface accuracy. In this paper, a new type of drilling method was proposed in order to improve both processing efficiency and accuracy. Specifically, the helical motion using ball end mill tools, instead of normal drilling method, was applied to perform an effective hole machining. In this paper, an theoretical background of the new type of drilling method was established, and the feasibility of the proposed theory was proved by experiments, where proposed drilling process in the paper gave a different machining specification than general method did.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.1055-1058
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• 2002

Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces. Many researches focused on the effects of drill parameters on drilling forces. In this paper, the stresses occurring in drilling process are analyzed by finite element method. The analytic drilling forces considering the drill parameters and drilling conditions are used. Also, with ANSYS, geometric modeling and mesh generation of drill is performed automatically. From the study, optimal drill design and drilling condition determination may be achieved.

• 한국정밀공학회지
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• 제18권2호
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• pp.79-83
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• 2001

A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

• 한국공작기계학회논문집
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• 제17권4호
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• pp.95-103
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• 2008

Diamond core drills are applied to drill difficult-to-cut materials. This paper proposes basic understanding of ceramic drilling mechanics and characteristics of main factors affecting tool life, tool wear, cutting force, and chipping thickness. In contrast to conventional drilling, the core drilling process make deep grooves on the workpiece. One difficulty of it is the evacuation of chips from the drilled groove. As the drilling depth increases, an increased amount of chips tend to cluster together and clog the groove. Eventually severe wear develops and diamond grits are separated from the drill body. To relieve the clogging problem and to evacuate chips from the groove easily, the helical drilling process is applied for the core drilling process. To analyze drilling characteristics and derive optimal drilling conditions, tool life, tool wear, cutting force, and chipping thickness are quantified through the monitoring system and the Taguchi method. Mathematical models for the tool life and chipping thickness are derived from the response surface method. Optimal drilling database has been constructed through the experimental models.