• 제목/요약/키워드: Drilling accuracy

검색결과 94건 처리시간 0.027초

발파공의 천공오차와 발파정확도의 상관성에 관한 현장조사 및 계층분석기법 연구 (Analytic Hierarchy Process Analysis on Correlation Between Drilling Error and Blasting Accuracy)

  • 이덕환;최성웅;김창오
    • 터널과지하공간
    • /
    • 제24권5호
    • /
    • pp.386-394
    • /
    • 2014
  • 발파를 이용한 채광작업에 있어서 천공의 정확성은 발파의 효율성을 결정할 수 있는 중요한 요소 중의 하나이며, 따라서 천공오차의 발생 원인에 대한 분석과 천공오차의 발생 정도를 줄일 수 있는 대책 마련은 발파의 효율성 및 안전성 확보에서 매우 중요하다. 본 연구에서는 천공오차의 발생 원인을 제어가능 요인과 제어불가능 요인으로 나누어 분석하였으며 현장조사와 AHP 분석을 통하여 천공오차를 유발하는 요인들의 영향성을 살펴보았다. 또한 이들 간의 가중치 분석을 통해 천공오차를 낮출 수 있는 효과적인 대책을 제시하였다.

양방향 평면진동을 이용한 미세구멍가공 (Micro Drilling using 2-directional Vibration in a Plane)

  • 김기대
    • 한국기계가공학회지
    • /
    • 제9권4호
    • /
    • pp.38-43
    • /
    • 2010
  • By generating 2-directional vibration in a xy plane of workpiece table, a newly developed micro drilling using 2-directional vibration was carried out. The vibration was produced by applying sinusoidal voltages to the orthogonally arranged piezoelectric materials built in the workpiece excitation table. Through the micro-drilling experiments using poly-carbonate and brass material, it was found that micro drilling using 2-directional vibration in a workpiece table could be an efficient method to enhance the form accuracy of machined workpiece by suppressing burr formation at both entry and exit region. A higher form accuracy could be obtained by increasing stiffness of feeding mechanism, decrease of geometric tolerance of combining jig, and development of high performance excitation table which generates amplified vibration at higher frequency.

온도 변화에 따른 드릴가공의 절삭력 변화와 가공정밀도 평가 (Evaluation of Cutting force and Surface accuracy on Drilling process by Temperature variation)

  • 이상천;정우섭;백인환
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.895-898
    • /
    • 1997
  • These days, most of new materials, which is in use widely as cutting process materials have a characteristic in common. That is hard cutting. So, it happens that hardness by cutting temperature. And hardness on cutting process has an effect on tool wear or life shortness of tools. To solve these problems hot-machining is proposed. When a material is heated, organization of material is soften. So cutting process becomes easy. When such a hot-machining method applies on drilling process and then heated material is processed, cutting force is less than usual drilling process cutting force. In this paper, when a material is heated, cutting force on drilling process is measured. It is decided that the best suitable temperature area. And it suggest that the better hot-machining condition as surface accuracy is measured.

  • PDF

미소직경의 Single Edge형 드릴을 사용한 심공드릴링 공정의 가공특성에 관한 연구 (A Study on the Characteristics of Deep Hole Drilling Process Using Single Edge Drill with Small Diameters)

  • 최성주;이우영;박원규
    • 한국공작기계학회논문집
    • /
    • 제13권2호
    • /
    • pp.1-8
    • /
    • 2004
  • Applications of the deep hole drilling process can be found in many industries ranging from large aerospace manufacturer to small tool and die shop. Deep hole drilling process with small diameter generally requires high quality and accuracy. But problems which may arise or result from the deep hole drilling process include drill breakage, the generation of a finished part surface which does not satisfy required quality, and process instability. To guaranty the required machining quality and accuracy, it is important to understand and improve the deep hole drilling process. In this study, deep hole drilling experiments using tingle edge drill with small diameter under 2mm have been carried out for difficult to cut materials such as C42CrMo4 and C45pb and the experimental results were analyzed. Feed force and torque versus feed showed linear relationship in both materials. The feed force and torque are decreased as cutting speed is increased but the trends are not uniform in C42CrMo4.

볼엔드밀 공구의 헬리컬 운동을 이용한 구멍가공 특성 (Drilling Characteristics Using the Helical Motion of Ball End Mill Tools)

  • 김근오;박규열
    • 한국정밀공학회지
    • /
    • 제15권6호
    • /
    • pp.40-47
    • /
    • 1998
  • Drilling is an indispensable process in manufacturing of the die and mould and the other mechanical parts which needs high dimensional and surface accuracy. In this paper, a new type of drilling method was proposed in order to improve both processing efficiency and accuracy. Specifically, the helical motion using ball end mill tools, instead of normal drilling method, was applied to perform an effective hole machining. In this paper, an theoretical background of the new type of drilling method was established, and the feasibility of the proposed theory was proved by experiments, where proposed drilling process in the paper gave a different machining specification than general method did.

  • PDF

엑시머 레이저를 이용한 파이렉스 유리의 미세 구멍 가공 (The Experimental Study in the Micro Drilling of Excimer Laser on Pyrex Glass)

  • 이철재;김하나;정윤상;전찬봉;박영철;강정호
    • 한국기계가공학회지
    • /
    • 제11권5호
    • /
    • pp.99-103
    • /
    • 2012
  • Presently, A glass is widely used in telecommunication system, optoelectronic devices and micro electro mechanical systems. Micro drilling of glass using the laser can save processing cost and improve the accuracy. This paper experiments micro drilling using KrF excimer laser on the pyrex glass of $500{\mu}m$ thickness. We have experiment to find out optimum laser machining conditions of micro drilling of glass and ablation depth and influence by processing parameter suc'h pulse repetition rate, energy density and number of pulses. Pulse repetition rate don't influence ablation depth at the micro drilling of pyrex glass. Energy density influence micro drilling of parallelism and maximum thickness that can be drilled. Ablation depth is most influenced by number of pulses.

슬라이딩 모드 제어를 이용한 마으크로 드릴의 절삭력 제어 (Cutting force regulation of microdrilling using the sliding mode control)

  • 정만실;조동우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.842-846
    • /
    • 1997
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratios larger than 10) is gaining increased attention in a wide spectrum of precision production industries. Alternative methods such as EDM, laser drilling, etc. can sometimes replace mechanical micro-hole drilling but are not acceptable in PCB manufacture because they yield inferior hole quality and accuracy. The major difficulties in micro-hold drilling are related to wandering motions during the inlet stage, high aspect ratios, high temperature,etc. However, of all the difficulties, the most undesirable one is the increase of drilling force as the drill penetrates deeper into hold. This is caused mainly by chip related effects. Peck-drilling is thus widely used for deep hole drilling despite the fact that it leads to low productivity. Therefore, in this paper, a method of cutting force regulation is proposed to achieve continuous drilling. A proportional plus derivative (PD) and a sliding modecontrol algorithm will be implemented for controlling the spinle rotational frequeency. Experimental results will show that sliding mode control reduces the nominal cutting force and its variation better than the PD control, resulting in a number of advantages such as an increase in drill life, fast stabilization of the wandering motion, and precise positioning of the hole.

  • PDF

미세구멍 가공의 생산성 향상을 위한 상태식별 및 제어 (Diagnosis and Control of Machining States in Micro-Drilling for Productivity Enhancement)

  • 정만실;조동우
    • 한국정밀공학회지
    • /
    • 제15권1호
    • /
    • pp.117-129
    • /
    • 1998
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratio larger than 10) is recently having more attention in a wide spectrum of precision production industries. Alternative methods such as EDM. laser drilling, etc. can sometimes replace the mechanical micro-hole drilling but are not acceptable in PCB manufacture because of the inferior hole quality and accuracy. The major difficulties in micro-hole drilling are related to small signal to noise ratios, wandering motions of the inlet stage, high aspect ratios, high temperatures and so forth. Of all the difficulties. the most undesirable one is the increase of drilling force as the drill proceeds deeper into the hole. This is caused mainly from the chip effects. Peck-drilling is thus widely used for deep hole drilling despite that it suffers from low productivity. In the paper, a method of cutting force regulation is proposed to achieve continuous drilling. A PD and a sliding mode control algorithms were implemented through controlling the spindle rotating frequency. Experimental results show that the sliding mode control reduces the nominal cutting force and the variation of the cutting force better than the PD control. The advantages of the regulation, such as increase of drill life, fast stabilization of a wandering motion, and the precise positioning of the hole are verified in experiment.

  • PDF

BTA 드릴링에 있어서 SM55C의 가공면 형상에 관한 연구 (A study on analysis of SM55C worked-shape in the BTA drilling)

  • 장성화
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 추계학술대회 논문집
    • /
    • pp.84-89
    • /
    • 1998
  • BTA drilling among the deep hole drilling is using for the improvement of productivity and the high-efficient working. As the deep hole drilling with BTA drill is satisfied with the required quality by one-pass processing, more deeper hole depth, the accuracy of materials is affected by bending vibration and cutting speed. This paper is studied that the shapes of material (surface roughness, roundness) is affected by cutting condition compared actual roundness with lobe shape with modeling of computer through the experiments in the BTA drilling system with BTA drill.

  • PDF

코어드릴링에 의한 중성화 신속평가 방법을 이용한 콘크리트 구조물의 중성화 현장 적용성 평가 (Field Application of Rapid Neutralization Assessment Method Using Core Drilling in Concrete Structures)

  • 임군수;이현직;백성진;이혁주;김종;한민철
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2023년도 가을학술발표대회논문집
    • /
    • pp.15-16
    • /
    • 2023
  • In this paper, we aimed to develop a new method for diagnosing the depth of neutralization in architectural and civil engineering structures using the core drilling method, which combines the speed of drilling with the accuracy of core ringing. When compared to the drilling method, the core drilling method showed a lower measurement deviation of 1-2mm (7.6%) in confirming the depth of neutralization. This is believed to be a result of potential interference during the sample collection process in the drilling method, where the drill may pass through aggregates, leading to overestimation, as indicated in previous studies. The rapid evaluation of neutralization using the core drilling method serves as an alternative to address the issues associated with both drilling and core ringing methods in diagnosing the depth of neutralization. It offers a solution to the inaccuracy caused by coarse aggregates and the cumbersome post-processing steps required for neutralization diagnosis. Our proposed technique aims to provide an accurate and expedited diagnosis of neutralization depth without the need for additional processes.

  • PDF